Air Lift 57237 Installation Manual Download Page 13

MN-391

11

LoadLifter 5000

Product Use, Maintenance and Servicing

MAINTENANCE GUIDELINES

By following the steps below, vehicle owners will obtain the longest life and best results 
from their air springs.

1.  Check the air pressure weekly.

2.  Always maintain normal ride height. Never inflate beyond 100 PSI.

3.  If you develop an air leak in the system, use a soapy water solution (1/5 liquid dish 

soap and 4/5 water) to check all air line connections and the inflation valve core before 

deflating and removing the air spring.  

FOR YOUR SAFETY AND TO PREVENT POSSIBLE DAMAGE TO YOUR VEHICLE, DO 
NOT EXCEED MAXIMUM GROSS VEHICLE WEIGHT RATING (GVWR), AS INDICATED 
BY THE VEHICLE MANUFACTURER.  ALTHOUGH YOUR AIR SPRINGS ARE RATED 
AT A MAXIMUM INFLATION PRESSURE OF 100 PSI, THE AIR PRESSURE ACTUALLY 
NEEDED IS DEPENDANT ON YOUR LOAD AND GVWR.

4.  Loaded vehicles require at least 25 PSI or more. A “loaded vehicle” refers to a vehicle 

with a heavy bed load, a trailer, or both. As discussed above, never exceed GVWR, 
regardless of air spring, air pressure, or other load assist. The springs in this kit will support 
approximately 40 lbs. of load (combined on both springs) for each 1 PSI of pressure. 
The required air pressure will vary depending on the state of the original suspension. 
Operating the vehicle below the minimum air spring pressure will void the Air Lift warranty.

5.  When increasing load, always adjust the air pressure to maintain the normal ride height.  

Increase or decrease pressure from the system as necessary to attain normal ride height 
for optimal ride and handling. Remember that loads carried behind the axle (including 
tongue loads) require more leveling force (pressure) than those carried directly over the 
axle.

6.  Always add air to springs in small quantities, checking the pressure frequently. 

7.  Should it become necessary to raise the vehicle by the frame, make sure the system is at 

minimum pressure (5 PSI)  to reduce the tension on the suspension/brake components.  

Use of on board leveling systems do not require deflation or disconnection.

8.  Periodically check the air spring system fasteners for tightness. Also, check the air springs 

for any signs of rubbing. Realign if necessary.

9.  On occasion, give the air springs a hard spray with a garden hose in order to remove 

mud, sand, gravel or other abrasive debris.  

TROUBLESHOOTING GUIDE

1.  Leak test the air line connections, the threaded connection into the air spring, and all 

fittings in the control system. 

2.  Inspect the air lines to be sure none are pinched. Tie straps may be too tight. Loosen or 

replace the strap and replace leaking components.

3.  Inspect the air line for holes and cracks. Replace as needed.

4.  Look for a kink or fold in the air line. Reroute as needed.

If the preceding steps do not solve the problem, it is possibly caused by a failed air spring — either 
a factory defect or an operating problem. Please call Air Lift at (800) 248-0892 for assistance.

NOTE

CAUTION

5 PSI

100 PSI

Maximum Air Pressure

Minimum Recommended Pressure

Summary of Contents for 57237

Page 1: ...ese instructions completely before proceeding with installation Failure to read these instructions can result in an incorrect installation MN 391 04608 ECR 5594 INSTALLATION GUIDE Cover illustration m...

Page 2: ......

Page 3: ...ng Your Kit 6 Installing the Air Lines 7 Checking For Leaks 8 Fixing Leaks 9 Before Operating 10 Installation Checklist 10 Post Installation Checklist 10 Product Use Maintenance and Servicing 11 Minim...

Page 4: ...s kit does not alter the Gross Vehicle Weight Rating GVWR or payload of the vehicle Check your vehicle s owner s manual and do not exceed the maximum load listed for your vehicle Gross Vehicle Weight...

Page 5: ...talled with bellows mounting slots offset outboard Part number and Flat Edge of bracket facing inboard Flat Washer 3 8 U Bolt Flat Washer Lock Nut PART NUMBER 3 8 Lockwasher 3 8 16X7 8 Hex Bolt Air Li...

Page 6: ...maged parts Call Air Lift customer service at 800 248 0892 for a replacement part STOP THE AIR LINE MUST BE INSERTED INTO THE AIR FITTING OR THE AIR FITTING MUST BE COVERED BEFORE DRILLING HOLES TO PR...

Page 7: ...NBOARD FLAT EDGE PART NUMBER INBOARD 3 8 Lockwasher 3 8 16 X 1 Hex Bolt Flat Washer Roll Plates ATTACHING THE LOWER BRACKET 1 Make sure that the holes in the air spring roll plate and lower bracket ar...

Page 8: ...izontally The distances between points X and Y Figs 6 and 7 should be approximately equal between 5 and 7 at normal ride height 5 Adjust the upper bracket so that at least four bolt holes two on each...

Page 9: ...zed washer and lock nut 8 Remove the clamps and drill the remaining two holes Install the remaining hardware and tighten all nuts to 20 lb ft 9 Using the slots in the upper bracket align the air sprin...

Page 10: ...to Bellows FF Vehicle body or bumper GG GG EE DD CC 6 Keep at least 6 of clearance between the air line and heat sources such as the exhaust pipes muffler or catalytic converter Avoid sharp bends and...

Page 11: ...sure the cut is clean and square Reinsert the air line into the push to connect fitting b Check the threaded connection by tightening the swivel fitting another 1 2 turn If it still leaks deflate the...

Page 12: ...shock absorbers and brake cables Leak test before road test Inflate the air springs to 60 PSI check all connections for leaks with a soapy water solution See page 8 for tips on how to spot leaks All l...

Page 13: ...air pressure to maintain the normal ride height Increase or decrease pressure from the system as necessary to attain normal ride height for optimal ride and handling Remember that loads carried behind...

Page 14: ...he vehicle can be lifted on a hoist for short term service work such as tire rotation or oil changes However if the vehicle will be on the hoist for a prolonged period of time support the axle with ja...

Page 15: ...at the air bags have bottomed out increase the pressure fig 2 4 5 Adjust the pressure up and down to find the best ride 6 If the vehicle rocks and rolls adjust the air pressure to reduce movement 7 It...

Page 16: ...customers who use their system on an intermittent basis Heavy duty For daily use consider the heavy duty compressor it inflates faster and more quietly than the standard compressor Single path systems...

Page 17: ...ss of actual or anticipated profits loss of the use of money loss of business loss of opportunity loss of goodwill and loss of reputation Air Lift Company s maximum liability shall not in any case exc...

Page 18: ...r where the kit was purchased If it is necessary to return or exchange the kit for any reason If there is a problem with shipping if shipped from the retailer If there is a problem with the price Cont...

Page 19: ......

Page 20: ...irliftcompany com Thank you for purchasing Air Lift products the professional installer s choice Printed in the USA Need Help Contact our customer service department by calling 800 248 0892 Monday thr...

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