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12

MN-651

LoadLifter 5000

GUIDELINES FOR ADDING AIR

1.  Start with the vehicle level or slightly above.

2.  When in doubt, always add air.
3.  For motorhomes, start with 50-100 PSI in the rear because it can be safely assumed 

that it is heavily loaded.

4.  If the front of the vehicle dives while braking, increase the pressure in the front air bags, if 

equipped.

Q. Is it necessary to add a compressor system to the air springs?

No. Air pressure can be adjusted with any type of compressor as long as it can produce 

sufficient pressure to service the springs. Even a bicycle tire pump can be used, but it’s 

a lot of work. 

Q. Is it necessary to add a compressor system to the air springs?

No. Air pressure can be adjusted with any type of compressor as long as it can produce 

sufficient pressure to service the springs. Even a bicycle tire pump can be used, but it’s 

a lot of work. 

Q. How long should air springs last?

If the air springs are properly installed and maintained they can last indefinitely. 

Q. Will raising the vehicle on a hoist for service work damage the air springs?

No. The vehicle can be lifted on a hoist for short-term service work such as tire rotation 

or oil changes. However, if the vehicle will be on the hoist for a prolonged period of time, 

support the axle with jack stands in order to take the tension off of the air springs.

TUNING THE AIR PRESSURE

Pressure  determination  comes  down  to  three  things  —  level  vehicle,  ride  comfort,  and 

stability.
1.  Level vehicle

If the vehicle’s headlights are shining into the trees or the vehicle is leaning to one side, 

then it is not level (fig. 16). Raise the air pressure to correct either of these problems 

and level the vehicle.

2.  Ride comfort

If the vehicle has a rough and harsh ride it may be due to either too much pressure or 

not enough (fig. 17). Try different pressures to determine the best ride comfort. 

3.  Stability

Stability translates into safety and should be the priority, meaning the driver may need 

to sacrifice a perfectly level and comfortable ride. Stability issues include roll control, 

bounce, dive during braking and sponginess (fig. 18). Tuning out these problems usually 

requires an increase in pressure.

fig. 16

Bad headlight aim

fig. 17

Rough ride

Sway and body roll

fig. 18

Summary of Contents for 57212

Page 1: ...pletely before proceeding with installation Failure to read these instructions can result in an incorrect installation MN 651 041210 ECR 7436 INSTALLATION GUIDE Kit Nos 57212 57411 Cover illustration...

Page 2: ......

Page 3: ...ets 6 Securing the Air Spring to Brackets 7 Securing the Emergency Brake Cable 7 Installing the Air Lines 8 Attaching the Jounce Bumper 9 Checking for Leaks 9 Fixing Leaks 9 Before Operating 10 Instal...

Page 4: ...t does not alter the Gross Vehicle Weight Rating GVWR or payload of the vehicle Check your vehicle s owner s manual and do not exceed the maximum load listed for your vehicle Gross Vehicle Weight Rati...

Page 5: ...O 01525 Spacer bar 4 Item Part Description Qty P 17202 3 8 16 x 1 25 Hex head cap screw 2 Q 18468 3 8 Flat washer 8 R 18435 3 8 Nyloc washer 4 S 18207 1 2 Large flat washer 8 T 18460 1 2 Nyloc nut 4 U...

Page 6: ...nce bumpers from under the frame above the axle Save for later use Installing the LoadLifter 5000 System DANGER ASSEMBLING THE AIR SPRING UNIT 1 Set a roll plate D on both ends of the air spring A The...

Page 7: ...ou are installing this kit on a 2008 or later model it will be necessary to drill the 3 8 locating hole for locating the upper bracket to the frame rail Use the template provided at the end of this ma...

Page 8: ...template BEFORE DRILLING CHECK THE BACK SIDE OF THE FRAME FOR CLEARANCE ISSUES WITH THE BRAKE LINES GAS LINES AND ELECTRICAL LINES ANY OBSTACLES WILL NEED TO BE TEMPORARILY RELOCATED TO CLEAR THE ARE...

Page 9: ...thickness of the leaf spring stack it will be necessary to trim the U bolts fig 10 3 Check to ensure that all hardware is secure and repeat the process for the remaining side of the vehicle SECURING T...

Page 10: ...WILL ENSURE AGAINST LEAKS DO NOT USE WIRE CUTTERS OR SCISSORS TO CUT THE AIR LINE THESE TOOLS MAY FLATTEN OR CRIMP THE AIR LINE CAUSING IT TO LEAK AROUND THE O RING SEAL INSIDE THE ELBOW FITTING FIG 1...

Page 11: ...the swivel fitting a Check the air line connection by deflating the spring and removing the line by pulling the collar against the fitting and pulling firmly on the air line Trim 1 off the end of the...

Page 12: ...late the air springs to 60 PSI and ensure there is at least clearance around each bellow away from anything that might rub against them Be sure to check the tire brake drum frame shock absorbers and b...

Page 13: ...he suspension brake components Use of on board leveling systems do not require deflation or disconnection Stability translates into safety and should be the priority meaning the driver may need to sac...

Page 14: ...a hoist for service work damage the air springs No The vehicle can be lifted on a hoist for short term service work such as tire rotation or oil changes However if the vehicle will be on the hoist fo...

Page 15: ...with all products The consumer will be responsible for removing labor charges the defective product from the vehicle and returning it transportation costs prepaid to the dealer from which it was purc...

Page 16: ...t was purchased If it is necessary to return or exchange the kit for any reason If there is a problem with shipping if shipped from the retailer If there is a problem with the price Contact Informatio...

Page 17: ...ot 2 Align slot from template with the slot on the frame that is located above the axle 3 Center punch and drill a 3 8 hole that will be used to locate the upper bracket to the frame 4 Repeat for oppo...

Page 18: ...16 MN 651 LoadLifter 5000 Notes...

Page 19: ...17 MN 651 LoadLifter 5000 Notes...

Page 20: ...com Thank you for purchasing Air Lift products the professional installer s choice Printed in the USA Need Help Contact our customer service department by calling 800 248 0892 Monday through Friday 8...

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