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FAN SECTION   

 

 

 

 

 

 

 

 

Pre-Start Checks 

After assembly of Air Handling unit the following checks should be made. Refer to Data 
Chart on General Arrangement drawing for specific details. 
 
Isolate electric supply to fan-motor before entering the fan section. 
 

 

Check pulleys/bushes are secure on shafts and that key is fitted. 

 

Check belt tension; see drivebelt section of this manual for directions. 

 

Check that anti-vibration mountings are level and that bolts are tight 

 

Check motor terminal cover is secure and that bolts are tight. 

 

Test Run 

Test run the motor and drive to ensure that the fan is rotating in the right direction. The 
correct rotation direction is marked on the fan scroll. If the rotation is in reverse, stop the 
motor and reverse any two (2) incoming supply lines to the motor or starter (3 phase supply). 
 
Check that the current being drawn by the motor does not exceed the motor full load current 
(indicated on the motor name plate). Note! All access panels must be closed during this test, 
otherwise false readings will be obtained. 
 
After 30 minutes operation drive belts should be checked for tension and re-tensioned if 
required. 
 

Maintenance 

At least every 12 months a major inspection of the fan section should be carried out as 
follows: 
 

 

Isolate electric supply to fan-motor. 

 

Remove and examine drivebelts, check for uneven wear in belts which could indicate 
misalignment of pulleys or possible wear to fan bearing. 

 

Rotate and rock shafts of fan and motor to detect bearing play. 

 

Clean fan impeller, any build-up of grease and dust will affect the balance of the fan 
causing stresses and decreasing the bearing life. 

 

Inspect all internal and external surfaces for signs of deterioration. 

 

After Inspection and replacement carry out pre-start check and test run. 

 

Fan Maintenance  

 

 

 

 

 

 

 

 

 

Frequent inspection should be made of the fan. 
 
General inspection of the fan will depend on how essential the service, the application 
operating environment and number of hours run, but should not be more than three monthly 
intervals. 
 
On fans operating in dusty atmospheres or exposed to weather then the bearing will need to 
be flushed out and replenished with grease every six months. 
 

Recommended Lubricants 

 
Standard fan bearings: - Shell Alvania Grease 3 (or equivalent) 
Hot Gas fan bearings: - Shell Alvania Grease RA (or equivalent) 

Summary of Contents for Envirofresh Series

Page 1: ...ANCE INSTRUCTIONS FOR SERIES ENVIROFRESH AIR HANDLING UNITS CONTRACT No PROJECT REF AIR HANDLERS LIMITED Alfred Proctor House Bute Street Weaste Salford M50 1DU TEL 0161 745 8888 FAX 0161 925 9900 mai...

Page 2: ...electric motor s the procedure as laid down in this manual is fully carried out The procedure for removing and replacing timing wedge belts and filter media bags or panels are fully carried out as la...

Page 3: ...also essential for service and maintenance purposes and for the removal of the motor s INSTALLATION All units must be installed in accordance with good engineering standards upright and levels on a p...

Page 4: ...ed to prevent damp and ingress of dust or foreign bodies and held in a dry store Fan Shaft Bearings Refer to Bearing damage in Cautionary Notes Bearings fitted with shields should not be stored for pe...

Page 5: ...ation drive belts should be checked for tension and re tensioned if required Maintenance At least every 12 months a major inspection of the fan section should be carried out as follows Isolate electri...

Page 6: ...motors are shipped with sufficient grease for a long operating period if relubrication is needed using a low pressure hand operated grease gun pump in clean recommended grease until the new grease app...

Page 7: ...et the lower marker ring at the deflection distance required in mm on the lower scale Set the upper marker ring against the bottom edge of the tube Place the belt tension indicator on top of the belt...

Page 8: ...n bends of the coil Damage to fins can be corrected by use of a fin comb available from Air Handlers all coils should be installed level and upright unless otherwise specified Care must be taken to en...

Page 9: ...um breakers must be installed between the coil and the trap inlet to ensure that the hydraulic head drain the coil when it is at atmospheric or sub atmospheric pressure The vacuum breaker should respo...

Page 10: ...ot twisted by ductwork and that fixings do not penetrate cog housing of the damper which will affect the damper mechanism Ductwork must be independently supported and should not be left to hang from t...

Page 11: ...rried out This should generally be carried out at least every six months and a service inspection sheet issued to the customer upon completion Log books should be kept on site by the end user to prove...

Page 12: ...pproval of AIR HANDLERS LIMITED Damage caused to equipment on site through lack of adequate protection from the elements or misuse by other trades Failure to observe all normally accepted engineering...

Page 13: ...S manifold and compare them with the commissioning sheet If there is any significant variation then the fault should be found and corrected Refer to the troubleshooting chart If on inspection of the r...

Page 14: ...k isolator mains supply Check settings Inspect fireman s panel Check actuator operation and end switch making when open Check control switch fuses MCB s and control circuit wiring Inspect drive belts...

Page 15: ...mpressor section Check operation and settings Check operation and settings of the indoor frost protection stat Check fan runs on to dissipate heat prior to unit shut down Replace if faulty and reset h...

Page 16: ...d control circuit wiring Step energised on controller Check air flow failure switches Check delay timer operation check controller timer operation Change compressor Check winding resistance replace co...

Page 17: ...or internal leak Icing coil Low on refrigerant Indoor check valve leaking Outdoor check valve not fully open Icing coil Low on refrigerant 4 port valve not fully engaged or internal leak Outdoor chec...

Page 18: ...it is the installers responsibility to ensure correct lagging Installers Responsibility Installation Unless otherwise specified by ourselves this product is supplied with the intention to be incorpor...

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