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Instruction and Maintenance HandBook 

RACER  

EDITION :

 JUNE 2005

 

PAGE : 12

AIR CREATION 

Aérodrome de Lanas - 07200 AUBENAS - France 

Tél. : 33 (0) 4 75 93 66 66 - Fax : 33 (0) 4 75 35 04 03 - Internet : www.aircreation.fr 

 

Every 100 flight hours : 

 

Change gear drive oil. 

 

Change hoses, fuel filter and fuel primer pump. 

 

Decoke engine cylinders. Tighten cylinder head bolts. 

 

Change throttle cables, all bolts involved in frequent mounting/demounting operations (hang 
point, front strut, etc.), engine and propeller mounting bolts. 

 

Check tires, rims and wheel and fork bearings. 

 

Check engine support, hang point, undercarriage struts and links, wheel shafts and seat seams. 

 

Check upper and lower mounting connections of compression strut. Remove the upper and 
lower nylon bases and inspect the tube where it enters the hole for ovalization or cracks. 

In the event of heavy landings : 

 

Check the front forks, remove and inspect the fork pivot and wheel shaft. 

 

Check the seat frame for distortion. Check seat seams. 

 

Check the lower beam in particular the welding on the V junction, the upper beam and the 
compression strut, the swivel joint (play, hairline cracks), the engine support and the engine 
mounting silent blocks. 

 

Check the rear wheel assembly, assembly clearances and shock absorber pressure. 

 

The structure of the wing must be completely inspected in our premises or by an approved 
technical station after any heavy landing or even for slight damages. 

ATTENTION : 

Changing all 

Nylstop

 nuts after loosening is mandatory. Always secure such nuts using 

LOCTITE glue. 
 

Summary of Contents for RACER 447

Page 1: ...de Lanas 07200 AUBENAS France T l 33 0 4 75 93 66 66 Fax 33 0 4 75 35 04 03 Internet www aircreation fr INSTRUCTION AND MAINTENANCE HANDBOOK TRIKE TYPE RACER 447 RACER 503 RACER 503 SL RACER 503 S I...

Page 2: ...truction and Maintenance HandBook RACER EDITION JUNE 2005 PAGE 2 AIR CREATION A rodrome de Lanas 07200 AUBENAS France T l 33 0 4 75 93 66 66 Fax 33 0 4 75 35 04 03 Internet www aircreation fr I Drawin...

Page 3: ...g 2g Fuel tank 23 l 6 US Gal 23 l 6 US Gal 23 l 6 US Gal 38 l 10 US Gal Option 38 l 10 US Gal 38 l 10 US Gal 38 l 10 US Gal Rotax engine 447 503 503 SL 503 S Max power 42 HP 52 HP 52 HP 52 HP Max rpm...

Page 4: ...up fastening cable into the belt loop at the king post running it once around it Slip it through the belt loop again and fasten it to the trike monopole The back up fastening cable should be run unde...

Page 5: ...edal forward Hand throttle Pushing the throttle lever forward increases power and pulling it back reduces power Ground steering The steering bar operates the front wheel direction Pushing on the right...

Page 6: ...full throttle for a short take off Throttle back slightly after having climbed 100 m to spare the engine During normal flying 3 4 throttle will suffice for take off and climbing Only use full power u...

Page 7: ...rift of aircraft over the ground Choose the most appropriate landing site Set up an approach as far as possible into wind Remember your aircraft cannot be heard Check that no one is on the landing sit...

Page 8: ...parachute BRS under the engine The parachute will slow the descent of both aircraft and occupants if a major problem occurs collision flight envelope exceeded faintness etc It is advised to use it on...

Page 9: ...fold away mounting support does not affect the wing mounting procedure described in section II b RACER payload is reduced by 1 5 kg 8 Raid type flight bags serial fitted on 503 S The two optional fli...

Page 10: ...un in on the ground as stated in the ROTAX instruction manual Except for take off avoid using full power for long periods during the first ten hours Change gearbox engine oil on completion of first te...

Page 11: ...opping up when necessary Check fan belt tension Check the fuel filter for sludge After the first 10 hours of operation change the oil in the reduction gear box and tighten cylinder head bolts and chec...

Page 12: ...ting connections of compression strut Remove the upper and lower nylon bases and inspect the tube where it enters the hole for ovalization or cracks In the event of heavy landings Check the front fork...

Page 13: ...005 PAGE 13 AIR CREATION A rodrome de Lanas 07200 AUBENAS France T l 33 0 4 75 93 66 66 Fax 33 0 4 75 35 04 03 Internet www aircreation fr PERIODICAL OVERHAULS BOARD Serial number Date Hours flown Com...

Page 14: ...005 PAGE 14 AIR CREATION A rodrome de Lanas 07200 AUBENAS France T l 33 0 4 75 93 66 66 Fax 33 0 4 75 35 04 03 Internet www aircreation fr PERIODICAL OVERHAULS BOARD Serial number Date Hours flown Com...

Page 15: ...nstruction and Maintenance HandBook RACER EDITION JUNE 2005 PAGE 15 AIR CREATION A rodrome de Lanas 07200 AUBENAS France T l 33 0 4 75 93 66 66 Fax 33 0 4 75 35 04 03 Internet www aircreation fr Notes...

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Page 17: ...a sequence of controls covering all the steps of production We are working continuously on their improvement and we are in need of your help Please return this reply form accurately filled if you fin...

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