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OPERATION

Angle Head

Tool Body

Multi Function 

Button

Start Lever

Cable 

Connection

Square/

Hex Drive

3

1. Connect tool cable to the iEC controller and the tool: 

The tool cable has curved alignment tabs and slots built into 
the connectors at each end to ensure proper alignment and 
connection with the tool and controller.

Make sure that power is not turned on at the controller 
before making any connections

. Align the female connec-

tor on the cable with the male connector on the tool and insert 
the cable onto the tool, then slide the connector nut onto the 
threads on the cable and turn clockwise until hand-tight.

Align the male connector tab on the other end of the tool 
cable with the female slot on the controller and insert the 
cable into the connector, then slide the metal outer cover 
onto the connection threads on the controller and turn clock-
wise until hand-tight.

2. Multifunction Button Operation: 

The tool will flash all LED lights three times when power is 
first turned on at the controller. After the controller finishes 
initializing and displays a target toque value, the multifunction 
button (MFB) is used to toggle the tool from clockwise mode 
(FWD) to counter-clockwise operation mode (REV). The MFB 
is the small button opposite the trigger.  

The tool will initially start in clockwise mode and will have no 
LED lights turned on. If the trigger is pressed, the tool will 
turn on the blue LED meaning the tightening operation is 

A complete tool system consists of the following items:

Controller

Power cord

Tool

Tool Cable

underway. Pressing the MFB will cause the tool to flash yel-
low and red LED lights. Pressing the MFB again will switch 
the tool back FWD mode and will indicate this with no LED 
lights turned on.

3. Start Lever Operation:

To start the tool, depress the start lever. Blue LED lights will be 
displayed while tightening a bolt. The tool will stop automati-
cally when it senses its target torque value or if no torque is 
sensed in a specified time period. After a cycle is complete, 
the tool will display green LED lights for a success, or red LED 
lights for failure to reach torque/angle.

Light Ring Light Assignment

The Buzzer and Multi-Function Button are programmable in the 
DSP Menu of ToolWare.

Light Color

Meaning

Green Solid

OK

Red Flashing

Torque Low

Red Solid

Torque High

Yellow Flashing Angle Low
Yellow Solid

Angle High

Blue Solid

Tool In-Cycle/Tool Armed

Blue Flashing

P-Set Change thru MFB

All On Flashing

Tool in Disassembly

Buzzer

Bad Assembly/Tool in Disassembly/Power Up

Summary of Contents for AcraDyne Gen III 3000 Series

Page 1: ...AcraDyne Gen III 3000 Series Nutrunners Operations Manual PO Box 16460 Portland OR 97292 0460 800 852 1368 Fax 800 582 9015 www aimco global com ...

Page 2: ...uries If the maximum duty cycle of the attached tool is exceeded or the tool temperature exceeds 50 C then the operator should wear protective hand wear gloves c Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents d Remove any adjusting key or w...

Page 3: ... mode FWD to counter clockwise operation mode REV The MFB is the small button opposite the trigger The tool will initially start in clockwise mode and will have no LED lights turned on If the trigger is pressed the tool will turn on the blue LED meaning the tightening operation is A complete tool system consists of the following items Controller Power cord Tool Tool Cable underway Pressing the MFB...

Page 4: ...NG PIN 3000 SERIES 11 X X A R 25271 SHIM 002 12 X X A R 25272 SHIM 005 13 X X A R 25273 SHIM 010 14 X X 1 25418 TOOL CONNECTOR ASM GEN III TOOLS 15 X X 1 25102 Screw BHC4 40X 188 STEEL BLACK OXIDE 16 X X 1 25402 T I D BOARD ASM GEN III 17 X X 2 24934 FLAT HEAD CAP SCREW 18 X X 1 25071 SPRING LEVER 19 X X 1 25074 LEVER ASSEMBLY 20 X X 2 20061 SCREW LEVER 21 X X 1 25072 O RING LED LIGHT RING COVER 2...

Page 5: ...GEAR TRAIN ASM 10 X 2 20201 RETAINING PIN 3000 SERIES 11 X A R 25271 SHIM 002 12 X A R 25272 SHIM 005 13 X A R 25273 SHIM 010 14 X 1 25418 TOOL CONNECTOR ASM GEN III TOOLS 15 X 1 25102 Screw BHC4 40X 188 STEEL BLACK OXIDE 16 X 1 25402 T I D BOARD ASM GEN III 17 X 2 24934 FLAT HEAD CAP SCREW 18 X 1 25071 SPRING LEVER 19 X 1 25074 LEVER ASSEMBLY 20 X 2 20061 SCREW LEVER 21 X 1 25072 O RING LED LIGHT...

Page 6: ...S 11 X X X 1 23461 ASSY RIGHT ANGLE HEAD 0 75 DRIVE 200 NM 12 X X X 2 20911 BELLEVILLE WASHER 13 X X X 1 20924 ASSEMBLY GEAR CARRIER THIRD STAGE 14 X X X 2 20913 PIN RETAINING 15 X X X 2 20201 RETAINING PIN 3000 SERIES 16 X X X A R 25271 SHIM 002 17 X X X A R 25272 SHIM 005 18 X X X A R 25273 SHIM 010 19 X X X 1 25418 TOOL CONNECTOR ASM GEN III TOOLS 20 X X X 1 25102 Screw BHC4 40X 188 STEEL BLACK...

Page 7: ... 30 87 1 10 X X 2 20201 RETAINING PIN 3000 SERIES 11 X X A R 25271 SHIM 002 12 X X A R 25272 SHIM 005 13 X X A R 25273 SHIM 010 14 X X 1 25418 TOOL CONNECTOR ASM GEN III TOOLS 15 X X 1 25102 Screw BHC4 40X 188 STEEL BLACK OXIDE 16 X X 1 25402 T I D BOARD ASM GEN III 17 X X 2 24934 FLAT HEAD CAP SCREW 18 X X 1 25071 SPRING LEVER 19 X X 1 25074 LEVER ASSEMBLY 20 X X 2 20061 SCREW LEVER 21 X X 1 2507...

Page 8: ...VE 12 X X X 2 20911 BELLEVILLE WASHER 13 X X X 1 20924 ASSEMBLY GEAR CARRIER THIRD STAGE 14 X X X 2 20913 PIN RETAINING 15 X X X 2 20201 RETAINING PIN 3000 SERIES 16 X X X A R 25271 SHIM 002 17 X X X A R 25272 SHIM 005 18 X X X A R 25273 SHIM 010 19 X X X 1 25418 TOOL CONNECTOR ASM GEN III TOOLS 20 X X X 1 25102 Screw BHC4 40X 188 STEEL BLACK OXIDE 21 X X X 1 25402 T I D BOARD ASM GEN III 22 X X X...

Page 9: ... 14 X X 1 21941 2ND STAGE CARRIER ASSY 3 73 1 28 NM 15 X X 1 20143 WAVE SPRING WASHER 16 X X 1 20057 SPIRAL LOCK RING 17 X X 1 20086 1ST STAGE CARRIER ASSY 3 73 1 18 X X 1 20111 WAVE SPRING WASHER 19 X X 1 20019 RETAINER BEARING 3000 SERIES 20 X X 2 20201 RETAINING PIN 3000 SERIES 21 X X 1 25271 SHIM 002 22 X X 1 25272 SHIM 005 23 X X 1 25273 SHIM 010 24 X X 1 25418 TOOL CONNECTOR ASM GEN III TOOL...

Page 10: ...DC Controller Supply Voltage of 230 RMS Duty Cycle The Nutrunner tools are intended for intermittent operation with recommended maximum duty cycles not to exceed 25 Note actual maximum duty cycles are dependant upon several factors including Ambient Temperature Tool selection Joint conditions Fastening parameter programming and different applications and strategies For optimum duty cycle determina...

Page 11: ...NOTES 11 ...

Page 12: ...MEXICO SA DE CV 10000 SE Pine Street Ave Cristobal Colon 14529 Portland Oregon 97216 Chihuahua Chihuahua 31125 Phone 503 254 6600 Mexico Toll Free 1 800 852 1368 Phone 01 614 380 1010 Fax 01 614 380 1019 LIT MAN160 Rev 07 2020 Printed in USA 2020 AIMCO ...

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