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Mini Merlin Installation, Operation & Maintenance                                                                                                                              

 

Rev: 03 05-22 

12  

Maintenance 

Cleaning 

 

Concentrations of alcohol found in many products may damage, deteriorate, or affect the gas sensing elements such as 
wine; deodorants; stain removers and thinners. Other gases and substances to avoid are corrosives (i.e., chlorine & 
hydrogen chloride); alkali metals; basic or acidic compounds; silicones; tetraethyl lead; halogens and halogenated 
compounds!  

 
Keep your gas detector in good working order - follow these basic principles. 
 

 

Remove any dust/debris from the outer enclosure regularly using a slightly damp cloth. 

 

Never use detergents or solvents to clean your device. 

 

Never spray air fresheners, hair spray, paint or other aerosols near the device. 

 

Never paint the device. Paint will seal vents and interfere with the device. 

 

Manual Circuit Simulation Test 

 

The manual circuit test does not check the gas sensor itself!   

 

Press and hold the touch sensor during normal operation.  
This option gives the user the opportunity to test each relay/output in response to gas. 
 

When the touch button is pressed and held during normal operation the mini merlin will simulate an open circuit to 
ensure all configured systems, outputs, alarms, indications, and other external devices operate as intended in 
response to gas.  
 

Bump Test (Gas Response Check) 

What is a Bump Test?  

Gas r

esponse checks are often referred to as a ‘

bump test

’. Bump tests are important to make sure a device 

can 

detect a release of gas as early as possible. The aim of the bump test is to make sure a detector is working at its 
optimum by briefly exposing the unit to a known concentration of the target gas that usually exceeds the highest 
alarm point. If the detector goes into alarm and all signals/outputs activate, then the system is working safely.  
If the system fails to operate as intended in an alarm state, the gas detector must not be used until a full inspection 
and service has been conducted. NFPA requires all gas detectors to be tested annually and that the test results be 
recorded on site and available to inspectors. 
 

Why is it important?  

A detector may visually appear in good working order, but its sensitivity and accuracy can be inhibited by external 
factors. Dust, humidity, temperature fluctuations, cleaning products, contaminants, exposure to its target gas or 
sensor drift (ageing) can cause a decline in sensitivity, accuracy, and eventual failure.

 

 
How often?  

Regular bump tests are important to make sure the detector can detect a release of gas as early as possible and 
usually takes seconds (gas type dependant i.e., CO sensors will take over a minute) and is often completed alongside 
a scheduled fire alarm test, however the frequency should be determined following an appropriate risk assessment by 
the end user.  
We recommend testing detectors every 12-18 months along with the regular fire test procedures and coincide with 
the annual service message prompted on the detection system after each year of service/operation. 

 
What do I need?  

Contact your AGS representative for details of suitable bump testing kits and gases. Kits usually consist of a certified 
gas cylinder or spray. We recommend only using AGS calibration gas kits to ensure correct flow rates meet AGS 
technical requirements. A bump testing gas is usually a concentration mix that exceeds the highest alarm set point.  
 

Summary of Contents for Mini Merlin LPGCO v2 TX

Page 1: ...O v2 TX Dual Gas Detector Installation Operation Maintenance Manual Please read this manual carefully and retain for future use For specific requirements that may deviate from the information in this...

Page 2: ...uits 8 Wiring Adaptable Outputs 8 Wiring Pilot Water Heater Boiler Limit Breaker 9 Wiring Remote Shut Off 9 Auto Reset Buzzer Switches 9 Building Management System 10 Operation 10 Initial Power Up 10...

Page 3: ...ic medical conditions If in doubt consult a doctor physician Your product should reach you in perfect condition if you suspect it is damaged contact your supplier Warranty Statement Warranty Coverage...

Page 4: ...used for heating cooking and vehicles It is Obtained during the processing of crude oil or direct from the sea Colourless and odourless An odourising agent is added before distribution Half as heavy a...

Page 5: ...ted in positions determined by those who have knowledge of gas dispersion the process plant system and equipment involved and in consultation with both safety and electrical engineering personnel Take...

Page 6: ...electrical box Restrain the hazardous live wiring from accidental loosening to prevent wires from moving after installation and touching parts of opposite polarity or at low voltages Isolate the equi...

Page 7: ...than connected Heat detectors use wires suitable for at least 167 F 75 C Wiring Gas Solenoid Valve When the installation includes a standing pilot ensure the internal auto reset dip switch is in the O...

Page 8: ...iance Multiple appliance limit switches can be wired in series Wiring Adaptable Outputs The mini merlin can be used to effect external relays and contactors to disable multiple appliances when a fault...

Page 9: ...mally closed and will alarm when energised open isolating the gas supply When using this input only the mains utility output shall de energize If you are using the CO or NG relay to shut down a boiler...

Page 10: ...he touch sensor on the front cover for 3 seconds The detector enters a stabilisation phase for approximately one minute during this period the device is not operational If the detector has been config...

Page 11: ...h button is pressed and held during normal operation the mini merlin will simulate an open circuit to ensure all configured systems outputs alarms indications and other external devices operate as int...

Page 12: ...briefly exposing the unit to a known concentration of the target gas that usually exceeds the highest alarm point If the detector goes into alarm and all signals outputs activate then the system is w...

Page 13: ...ylinder All cylinders will re seal upon removal of the regulator valve Deviating from this test process is deemed improper and may affect the functional safety of your device Exposure to chemicals smo...

Page 14: ...ne LPG LEL Batch Cylinder No CO ppm Batch Cylinder No Propane LPG LEL Batch Cylinder No CO ppm Batch Cylinder No Propane LPG LEL Batch Cylinder No CO ppm Batch Cylinder No Propane LPG LEL Batch Cylind...

Page 15: ...3 15A 250Vac Equipment Overvoltage Category II Pollution Degree 2 Relays Volt Free BMS relay output 0 5A switching current resistive load Environmental Ingress Protection Not Formally Evaluated Opera...

Page 16: ...nded and is free from any unforeseen damage caused by transit installation Every effort is made to ensure the accuracy of this document however AGS can assume no responsibility for any errors or omiss...

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