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3

SAFETY

Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment. Exercise 
caution at all times, when using power equipment.

•  Read and follow all instructions in this manual before attempting 

to assemble or operate this equipment.  Failure to comply 

with these instructions may result in personal injury. Keep this 

manual in a safe place for future reference and for ordering 

replacement parts.

•  Read this operating and service instruction manual carefully. 

Be thoroughly familiar with the controls and proper use of this 

power vacuum.

•  Read the vehicle owners manual and vehicle safe operation 

rules before using this equipment.

•  Never  allow  children  under  16  to  operate  this  Chip-N-Vac. 

Children 16 years and older should only operate under close 

parental supervision.

•  Do not allow anyone to operate this equipment without proper 

instructions.

•  Do not allow passengers to ride on this equipment or on the 

towing vehicle. 

•  Keep the area of operation clear of all persons, particularly 

small children. Also keep area clear of pets.

•  Check fuel before starting engine. Do not fill fuel tank indoors, 

or when engine is running, or while engine is hot.  Wipe off any 

spilled fuel before starting engine.

•  Engine and muffler get hot. Do not touch! To avoid fire hazard, 

keep clean of debris and other accumulations.

•  Never store Chip-N-Vac with fuel in tank. Allow engine to cool 

before storing in any enclosure.

•  Do not change engine governor settings.
•  Do  not  operate  engine  if  air  cleaner  or  cover  is  removed, 

except for adjustment. Removal of these parts could create a 

fire hazard.

•  Keep hands, feet, face, long hair and clothing out of inlet and 

discharge area. There are ROTATING BLADES inside these 

openings.

•  Before cleaning, repairing or inspecting, make certain all moving 

parts come to a complete stop. Disconnect spark plug wire and 

keep wire away from plug to prevent accidental starting. Keep 

throttle control lever in stop position.

•  If the Chip-N-Vac should become blocked with debris at any 

point, shut engine off and wait until the impeller comes to a 

complete stop before attempting to remove the obstruction. 

Disconnect spark plug wire to prevent accidental starting.

•  If  the  cutting  mechanism  strikes  a  foreign  object,  or  if  your 

Chip-N-Vac should start to vibrate abnormally, stop the engine 

immediately, disconnect the spark plug wire and move the wire 

away from the spark plug. Allow the machine to stop and take 

the following steps.

 

 a.  Inspect for damage.

 

 b.  Repair or replace any damaged parts.

 

 c.  Check for loose parts and tighten to assure 

 

      continued safe operation.

•  Check all bolts for tightness at frequent intervals to help insure 

safe operation.

•  Check vinyl hard top boot frequently for wear. Replace if worn 

or damaged.

•  Never operate Chip-N-Vac unless deck adapter, hose, hose 

adapter (nozzle), discharge chute (elbow), and top cover are 

properly attached in their place.

•  Do not remove top cover or attempt to empty contents of cart 

while engine is running.

•  Never attempt to change hose adapter (nozzle) or to install 

remote hose attachment when engine is running.

•  Keep all shields and guards (e.g. discharge chute (elbow) and 

hose adapter (nozzle) in place and securely attached.

•  Always wear safety glasses or other suitable eye protection 

when operating or maintaining this equipment.

•  Do  not  stand  behind  cart  in  exhaust  discharge  area  while 

engine is running.

•  Do not operate this equipment while intoxicated or while taking 

drugs or medication that impairs the senses and reactions.

•  When using this equipment, start with the vehicle transmission 

in first (low) gear and then gradually increase speed only as 

conditions permit.

•  Operate this equipment at reduced speed on rough terrain, 

along creeks and ditches and on slopes to prevent tipping or 

loss of control. Do not drive too close to a creek or  ditch.

•  Vehicle braking and stability are affected by the addition of 

this equipment. Do not fill the Chip-N-Vac to its full capacity 

without checking the capability of the towing vehicle to safely 

pull and stop with the Chip-N-Vac attached.

•  Before operating on any grade (hill) refer to the safety rules 

in the vehicle owner's manual concerning safe operation on 

slopes.  Also refer to the SLOPE GUIDE on page 21 of this 

owner's manual. Do not operate on slopes in excess of 10 

degrees. 

STAY OFF STEEP SLOPES.

•  Follow the maintenance instructions outlined in this manual.

Look for this symbol to point out important safety precautions. It means — 

Attention!! Become alert!! Your safety 

is involved. 

DANGER:

 

This Chip-N-Vac was built to be operated according to the rules for safe operation in this 

manual. As with any type of power equipment, carelessness or error on the part of the operator can 

result in serious injury. This unit is capable of amputating fingers and hands and throwing objects. 

Failure to observe the following safety instructions could result in serious injury or death.

Summary of Contents for 45-0540

Page 1: ...gine IMPORTANT The wheel bearings are not pre lubricated Fill the wheel hubs with grease after assembling the wheels to the axle IMPORTANT Hose extension kit 65640 may be required for rear engine tractors and zero turn tractors 45 0540 CHIP N VAC the fastest way to purchase parts www speedepart com ...

Page 2: ...AND ADJUSTMENTS 15 STORAGE 15 TROUBLESHOOTING 16 REPAIR PARTS ILLUSTRATIONS 17 18 20 REPAIR PARTS LISTS 17 19 20 SLOPE GUIDE 21 OPTIONAL ACCESSORY MODEL NO 45 0253 12 FT REMOTE HOSE KIT TheRemoteHoseKit Model45 0253 provides 12 x 5 diameter hose to clean around shrubs patios window wells and other areas not accessible to the tractor ...

Page 3: ...t the spark plug wire and move the wire away from the spark plug Allow the machine to stop and take the following steps a Inspect for damage b Repair or replace any damaged parts c Check for loose parts and tighten to assure continued safe operation Check all bolts for tightness at frequent intervals to help insure safe operation Check vinyl hard top boot frequently for wear Replace if worn or dam...

Page 4: ...ng Keep hands feet face long hair and clothing out of chipper inlet vac inlet and discharge area There are ROTATING BLADES inside these openings Wear approved safety glasses and gloves Avoid loose fitting clothes Keep the area of operation clear of all persons particularly small children and pets Keep all shields and guards e g upper chipper chute extension discharge chute nozzle assembly in place...

Page 5: ... 30 Washer Flat 5 16 G 43601 4 Washer Flat 1 H 43088 11 Flat Washer 1 4 I 43003 4 Lock Washer 3 8 J HA21362 6 Nylock Hex Nut 3 8 REF PART NO QTY DESCRIPTION K 47810 11 Nylock Hex Nut 5 16 L 47189 11 Nylock Hex Nut 1 4 M 43343 1 Pin Hair Cotter 1 8 N 43093 2 Pin Cotter 1 8 x 1 1 2 O 44678 2 Spacer Tube P 49932 1 Hitch Pin Q 43790 1 Tarp Strap 25 with hooks R 44850 2 Tarp Strap S 44849 2 S Hooks T 4...

Page 6: ...e Assembly 6 46420 1 Elbow 7 1 Chipper Chute Assembly 8 41882 1 Hose REF PART NO QTY DESCRIPTION 9 23507 1 Wheel Support 10 24497 1 Latch Stand Bracket 11 24897 1 Axle 12 43830 1 Deck Adapter 13 23560 1 Adapter Bracket 14 27304 1 Attachment Bracket 15 43793 2 Hose Clamp 16 42159 2 Wheels CARTON CONTENTS 11 1 2 4 3 16 12 10 5 6 8 7 13 14 15 9 ...

Page 7: ...ding the axle through the wheel support and the tongue Lock the tongue to the latch stand bracket with the latch lock lever See figure 3 IMPORTANT Make sure the tongue is securely locked to the latch stand bracket by the latch lock lever AXLE REAR TONGUE LATCH LOCK LEVER ASSEMBLING THE CHIP N VAC 5 16 NYLOCK NUTS 5 16 WASHERS 1 Tip the cart back to rest upright on the rear of the cart See figure 1...

Page 8: ...valve stem facing out and another 1 flat washer onto the axle as shown in figure 4 Secure the wheel with a cotter pin spreading the ends of the pin Repeat on other end of axle 6 Pump grease into grease fittings on wheels until grease is forced out through ends of hubs COTTER PIN WHEEL 1 FLAT WASHER 1 FLAT WASHER SPACER TUBE FIGURE 5 7 Tip the cart forward so that it rests on its wheels 8 Assemble ...

Page 9: ...HOSE HANGER ROD HOSE CLAMP FIGURE 8 11 Assemble the elbow to the impeller housing using four 5 16 x 3 4 self tapping hex bolts and four nylon washers Push while turning to help start the bolts into the unthreaded holes Tighten See figure 8 5 16 x 3 4 HEX BOLT Thread Forming NYLON WASHER 12 To align the elbow with the opening in the hard top a Push the vinyl boot back inside the opening b Loosen by...

Page 10: ...wn template by marking around a piece of cardboard held against the edge of the deck s discharge opening 2 FOLLOW THE INSTRUCTIONS PRINTED ON THE TEMPLATE If there are no instructions use the following instructions as a general guide 3 Tape the template to the face of the adapter about 1 2 from front and 1 4 down from top for deeper decks For shallow decks position template low enough that adapter...

Page 11: ... washers have been furnished as shims See figure 16 FIGURE 16 FIGURE 17 10 Assemble end of hose and a hose clamp over the round opening of deck adapter and tighten clamp 8 With deck adapter positioned correctly over the discharge opening use the adapter bracket as a template and drill three 9 32 diameter holes in the top of the deck adapter See figure 17 9 Bolt deck adapter to bracket using three ...

Page 12: ...ches start of compression cycle rope will pull slightly harder at this point Let the rope rewind slowly 6 Pull rope with a rapid continuous full arm stroke Keep a firm grip on starter handle Let rope rewind slowly Do not let starter handle snap back against starter 7 Repeat instructions in two preceding paragraphs until engine fires When engine starts move choke control gradually to RUN position W...

Page 13: ... discharged changes becomes stringy etc or if the rate of discharge slows down considerably it is likely that the chipper blades are dull and need to be sharpened or replaced Refer to the Service and Adjustments section on page 15 WARNING Do not attempt to feed any material larger than 2 in diameter into the chipper chute Personal injury or damage to the machine could result DANGER Keep hands out ...

Page 14: ... lubricating or before performing any repairs or maintenance ENGINE MAINTENANCE Always use STA BIL 360 Performance in every tank to prevent ethanol related fuel problems STA BIL is the only approved fuel stabilizer for use in Agri Fab equipment Only use high quality detergent oil rated with API service classification SF or SG Select the oil s SAE viscosity grade according to your expected operatin...

Page 15: ...NOTE Make certain the blades are reassembled with the sharp edge facing upward as viewed from the access plate opening NYLOCK NUTS ACCESS PLATE REMOVING THE IMPELLER 1 To remove an impeller that is frozen on the shaft order the Impeller Service Tool part 42294 that is listed on the parts ordering page 20 2 Remove the bolt that holds the impeller on the shaft and screw the impeller service tool int...

Page 16: ...eaner 6 Service air cleaner Engine overheats 1 Carburetor not adjusted 1 Adjust carburetor properly 2 Engine oil level low 2 Fill crankcase with proper oil Too much vibration Loose parts or damaged Stop engine immediately and disconnect impeller spark plug wire Tighten all bolts and nuts Make all necessary repairs If vibration continues have unit serviced by an authorized service dealer Unit does ...

Page 17: ...be 1 1 4 x 2 Lg 10 47810 13 Hex Nut 5 16 18 Nylock 11 43866 9 Hex Bolt 1 4 20 x 5 8 12 47189 11 Hex Nut 1 4 20 Nylock 13 43814 13 Truss Hd Bolt 5 16 18 x 3 4 14 41076 2 Spacer 15 43088 2 Washer Flat 1 4 16 68346 1 Tongue Weldment Ass y Rear REF PART NO QTY DESCRIPTION 17 27863 1 Tongue Front 18 24614 1 Latch Lock Lever 19 27264 1 Hitch Bracket 20 49932 1 Clevis Pin 1 2 x 3 21 43343 1 Pin Hair Cott...

Page 18: ... 13 21 20 28 33 13 33 35 13 3 6 9 14 16 15 17 18 29 40 10 11 50 22 20 35 B B 13 5 8 13 8 13 13 8 40 40 40 40 40 35 35 35 35 44 44 44 34 34 34 47 45 46 47 48 37 49 13 51 ADAPTER 62468 31 30 36 35 35 13 7 38 44 1 2 8 32 32 44 44 44 44 43 43 41 19 42 8 33 44 35 57 52 54 55 53 56 ...

Page 19: ... 27 48133 1 Vinyl Boot Hardtop 28 44790 1 Poly Rear Door 29 43790 1 Strap Tarp 25 30 44849 2 S Hook 32 31 44850 2 Strap Tarp Less Hooks REF PART NO QTY DESCRIPTION 32 HA21362 6 Nut Hex Nylock 3 8 16 33 43866 24 Bolt Hex 1 4 20 x 5 8 34 43661 4 Bolt Hex 1 4 20 x 1 35 43088 15 Washer 1 4 STD 36 1509 90 3 Bolt Hex 1 4 20 x 1 1 4 37 23827 1 Mounting Bracket 38 27304 1 Bracket Attachment 39 23789 2 Doo...

Page 20: ...10 43086 8 Washer Lock 5 16 Spring Type REF PART NO QTY DESCRIPTION 11 710 0772 4 Bolt Hex 5 16 24 x 2 12 43182 12 Bolt Hex 5 16 18 x 3 4 13 46584 3 Hex Nut Whizlock 5 16 18 Thd 14 43063 3 Bolt Hex 5 16 18 x 1 15 710 1273 1 Bolt Hex 3 8 24 x 2 3 4 16 43003 1 Lockwasher 3 8 17 42828 1 Flat Washer 13 32 x 1 1 4 18 44738 4 Nut Hex Lock 5 16 24 Unitork 19 710 1054 4 Screw Flat Hd 5 16 24 x 1 20 42294 ...

Page 21: ... in a safe place for future reference Use this guide to determine if a slope is safe for the operation of your tractor and Chip N Vac Refer also to the instructions in your vehicle owners manual CAUTION Do not operate your tractor and Chip N Vac on a slope in excess of 10 degrees Be sure of your tractor s towing and braking capabilities before operating on a slope Avoid any sudden turns or maneuve...

Page 22: ...22 NOTES ...

Page 23: ...23 NOTES ...

Page 24: ...ion No part of this document may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying or recording or by any information storage or retrieval system without the express written permission of Agri Fab Inc Unauthorized uses and or reproductions of this manual will subject such unauthorized user to civil and criminal penalties as provided by the Uni...

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