6
19. Assemble the R.H. axle spindle to the front axle
channels using two split plastic bearings, two
small 3/4" flat washers and a cotter pin as shown
in figure 7. Repeat for L.H. axle spindle.
20.
Tighten
the two 3/8" x 4" hex bolts assembled in
step 17.
Do not tighten
the 1/2" x 4-1/2" center
hex bolt.
FIGURE 10
FIGURE 7
21. Place the front axle channels between the front
axle supports. Assemble two 5/16" x 2-1/2" hex
bolts through the holes in the ends of the supports
and secure with 5/16" lock washers and 5/16" hex
nuts.
Do not tighten.
See figure 8.
22. Assemble the tongue reinforcement angle to the
back side of the front axle supports as shown in
figure 9. Use two 5/16" x 2-1/2" hex bolts, 5/16"
lock washers and 5/16" hex nuts.
Do not tighten.
23. Make sure the center bolt (pivot bolt) is inserted as
far as possible through the axle channels and then
tighten
the four bolts assembled in steps 21 and
22. Next,
tighten
the eight bolts assembled in
step 16, which fasten the front axle supports to the
cart bed.
FIGURE 9
24. Assemble the front panel over the end of the cart
using eight 1/4" x 1/2" hex bolts and 1/4" (SEMS)
hex nuts.
Tighten
the bolts in the bottom of the
panel and then
tighten
the bolts in the sides. See
figure 10.
25. Assemble two corner caps to the front of the cart
using four 1/4" x 1/2" hex bolts and 1/4" (SEMS)
hex nuts.
Tighten.
See figure 10.
FIGURE 8
COTTER PIN
SPLIT
PLASTIC
BEARINGS
3/4" FLAT
WASHER
(SMALL)
3/4" FLAT
WASHER
(SMALL)
R.H. AXLE
SPINDLE
L.H. AXLE
SPINDLE
5/16" x 2-1/2"
HEX BOLT
5/16"
HEX
NUT
5/16" LOCK
WASHER
5/16" x 2-1/2"
HEX BOLT
PIVOT BOLT
TONGUE
REINFORCEMENT
ANGLE
5/16"
HEX
NUT
5/16" LOCK
WASHER
1/4" x 1/2"
HEX BOLT
CORNER
CAP
1/4" (SEMS)
HEX NUT
1/4" (SEMS)
HEX NUT
