2
RULES FOR SAFE OPERATION
FIGURE 1
ASSEMBLY INSTRUCTIONS
TOOLS REQUIRED
(2) 1/2" Wrench
(1) Pliers
NOTE: Do not tighten nuts until entire lawn cart
has been assembled.
1. Refer to parts drawing on page 3 for assembly and
reference numbers.
2. Turn the tray (Ref. 1) upside down and support at
each end with two boxes or two saw horses.
3. Slide the handle extension (Ref. 5) into ends of
upper handle (ref. 4) and align holes.
4. Position handle assembly on tray as shown in
parts drawing. Insert one 5/16" x 2-1/2" carriage
bolt (Ref. 9) through one of the holes at the rear of
the tray and on through the handle assembly.
5. Hold a channel leg (Ref. 6) so that the two holes
for the leg brace are toward the rear of the tray.
Loosely secure the channel leg (Ref. 6) to the
carriage bolt installed in step 4 using one 5/16" flat
washer (Ref. 13), 5/16" lock washer (Ref. 14) and
5/16" hex nut (Ref. 12).
6. Repeat step 5 for the other channel leg.
7. Place one U-clamp (Ref. 8) at the end of one
handle extension and align holes. Insert a 5/16" x
2-1/2" carriage bolt through a hole at the front of
the tray and through the U-clamp, the handle
extension and the front hole in the channel leg.
Secure loosely with one 5/16" flat washer, 5/16" lock
washer and 5/16" hex nut.
8. Repeat step 7 for the other side of tray.
9. Slide axle (Ref. 3) through both U-clamps and
center axle left to right.
10. Place a large flat washer (Ref. 11), a wheel (Ref.
2) and another large flat washer onto one end of
axle. Assemble two cotter pins (Ref. 15) to axle,
securing wheel and washers between them.
11. Repeat step 10 for other end of axle.
12. Attach leg brace (Ref. 7), as shown, to channel
legs with four 5/16" x 3/4" hex bolts (Ref. 10), lock
washers and hex nuts.
13. Tighten all nuts securely using wrenches.
HARDWARE REFERENCE CHART
Your Lawn Cart carton contains a hardware package
with parts as shown in the chart below and in figure 1.
REF. QTY.
DESCRIPTION
8
2
U-Clamp
9
4
Carriage Bolt, 5/16-18 x 2-1/2"
10
4
Hex Bolt, 5/16-18 x 3/4"
11
4
Flat Washer, 1.59 O.D.
12
8
Hex Nut, 5/16-18
13
4
Flat Washer, 5/16"
14
8
Lock Washer, 5/16"
15
4
Cotter Pin, 1/8" x 1-1/4"
Contents of Hardware Pack: (See figure 1)
Preventing accidents is the responsibility of every
equipment operator. The following general safety
precautions must be fully understood and followed by
every operator.
1. Do not at any time carry passengers in this cart. It
is designed for carrying materials only and not
intended to carry passengers.
2. Be careful on any grade (hill) and stay off of steep
grades.
3. Use caution when loading cart to avoid tipping.
4. Avoid large holes and ditches when transporting
loads.
15
11
13
9
10
12
14
8
