4
ASSEMBLY INSTRUCTIONS
FIGURE 1
5. Position the tailgate reinforcement bracket on
outside of cart as shown in figure 2. Assemble to
the bottom of the cart body using four 5/16" x 3/4"
truss head bolts and 5/16" nylock nuts.
Do not
tighten yet.
See figure 2.
6. Position the tailgate guides on the inside of the
cart bodies with guide channels to the front as
shown in figure 2. Assemble using four 1/4" x 3/4"
hex bolts and 1/4" nylock nuts.
Do not tighten
yet.
See figure 2.
FIGURE 3
TOOLS REQUIRED FOR ASSEMBLY
(1)
Screwdriver
(1)
Pliers
(2)
7/16" Wrenches
(1)
1/2" Wrench
(2)
9/16" Wrenches
(1)
Grease Gun
1. Remove the hardware pack and all loose parts
from the carton. Be sure the carton is empty
before discarding.
2. Lay out all the parts and hardware as shown on
pages 2 and 3.
FIGURE 2
DO NOT LEAVE THE CART UNATTENDED IN
UPRIGHT POSITION DURING ASSEMBLY. A
FALLING CART CAN CAUSE PERSONAL INJURY!
PAY CLOSE ATTENTION TO THE STABILITY OF
THE CART WHILE IT REMAINS IN AN UPRIGHT
POSITION. FOR BEST STABILITY, ASSEMBLE
ON A SMOOTH, LEVEL SURFACE.
CAUTION
3. Position cart body halves upright on a smooth
level surface such as a garage floor or a paved
driveway. See figure 1.
4. Assemble halves together using four 1/4" x 3/4"
hex bolts and 1/4" nylock nuts as shown in figure
1.
Do not tighten at this time.
7. At this time, with the cart body halves pulled
together,
tighten
the four truss head bolts
assembled in step 5 and then the four hex bolts
assembled in step 6. Leave loose for now the bolts
that were assembled in step 4.
8. Carefully reverse the position of the cart so that it
rests on the end with the tailgate reinforcement
bracket, as shown in figure 3. Proceed with the
assembly steps which follow.
1/4" x 3/4"
HEX BOLT
5/16" x 3/4"
TRUSS HEAD BOLT
5/16" NYLOCK NUT
1/4" NYLOCK NUT
TAILGATE
REINFORCEMENT
BRACKET
TAILGATE GUIDE
1/4" x 3/4" HEX BOLT
1/4" NYLOCK NUT
