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STAGE 74: RIGHT-HAND HEADLIGHT COVER 

AND VALANCE

STAGE 75: LEFT-HAND HEADLIGHT COVER 

AND VALANCE

STAGE 76: ATTACHING THE STONE GUARD

STAGE 77: THE FRONT UNDERPANEL

STAGE 78:  REAR LEFT WHEEL OUTER RIM

STAGE 79: REAR LEFT WHEEL –   

FITTING THE INNER SPOKES

STAGE 80: REAR LEFT WHEEL –   

FITTING MORE SPOKES

STAGE 81: REAR LEFT WHEEL –   

FITTING THE TYRE

STAGE 82: THE BOOT COVER

Pack 10  

B U I L D   I N S T R U C T I O N S

Summary of Contents for Jaguar E-Type Pack 10

Page 1: ...E 76 ATTACHING THE STONE GUARD STAGE 77 THE FRONT UNDERPANEL STAGE 78 REAR LEFT WHEEL OUTER RIM STAGE 79 REAR LEFT WHEEL FITTING THE INNER SPOKES STAGE 80 REAR LEFT WHEEL FITTING MORE SPOKES STAGE 81...

Page 2: ...it to hold the screws and make assembly easier If a screw is tight going into a metal part do not force it as you may shear the head off Remove it and put a tiny smear of Vaseline soap or light oil o...

Page 3: ...this first stage of Pack 10 you ll fit the valance which reinforces and improves airflow of the bonnet as well as assembling and attaching the cover for the right headlight The bonnet grille and catc...

Page 4: ...own Next align the valance with the bonnet as shown The three screw holes of the valance fit over the corresponding holes located on the bonnet arrows Fit the bonnet grille and catch into place then s...

Page 5: ...e fit apply a small amount of PVA glue to the surround This should stop the glass popping out after the headlight cover has been put in place Stage 74 Right hand Headlight Cover and Valance 7 8 Firmly...

Page 6: ...headlight as shown Take care to fit the notch inset into place first then press the cover until it sits over the headlight The cover should look like this once it has been fitted onto the bonnet over...

Page 7: ...15 x4 STAGE 75 PARTS LIST The next stage is to fit the left hand valance to the bonnet which features the air intake for the heaters You ll assemble and attach the left headlight cover as well Stage 7...

Page 8: ...date the heater air intake arrow Next align the valance with the bonnet as shown The three screw holes of the valance fit over the corresponding holes located on the bonnet arrows Firmly press the hea...

Page 9: ...fit is flush and allow the glue time to dry As you did with the previous headlight cover clean the parts to remove any dust or fingerprints from the glass Apply a small amount of PVA glue to the surr...

Page 10: ...AGORAMODELS JAGUAR E TYPE 10 Stage 75 Left hand Headlight Cover and Valance STAGE COM PLE TE...

Page 11: ...rd frame Stone guard mesh Screws type AG01 x5 Screws type AM10 x3 STAGE 76 PARTS LIST In this stage you ll assemble and attach the stone guard to the bonnet Stage 76 Attaching the Stone Guard AM10 x3...

Page 12: ...the underside of the bonnet as shown Fit into place so that the curved section of the stoneguard sits in the slot on the bonnet arrow The protruding bars circled in picture 4 should sit either side o...

Page 13: ...AGORAMODELS JAGUAR E TYPE 13 5 Fix the stone guard to the bonnet using 2x AM10 screws Stage 76 Attaching the Stone Guard STAGE COM PLE TE AM10...

Page 14: ...E 14 Name Front underpanel Screws type AM11 x3 Screws type AM15 x3 STAGE 77 PARTS LIST Next the front underpanel is put in place to reinforce the bonnet further Stage 77 The Front Underpanel AM15 x3 F...

Page 15: ...underpanel with the bonnet and fit into place Don t worry if the small plugs at either end do not remain in place for now Take the front underpanel Note that on each end there is a small plug that cor...

Page 16: ...2x AM11 screws into the screw holes located next to the small plugs As you do make sure the plugs push inside their holes This image shows the plugs properly located in the holes after the AM11 screw...

Page 17: ...rab handle Stage 78 Rear Left Wheel Outer Rim AG06 x2 Dashboard top Glove compartment Name Inner spokes x24 Wheel rim outer There is no assembly in this stage unpack the wheel components and move stra...

Page 18: ...crews type AG02 x5 STAGE 79 PARTS LIST In this stage you ll begin assembling the rear left wheel The process for this final wheel is exactly the same as for the previous wheels Stage 79 Rear Left Whee...

Page 19: ...g is used here to assist with building the wheel and will be removed towards the end of the wheel build Take the wheel rim from Stage 78 and align the hole on the outer edge with the pin on the jig ar...

Page 20: ...e hole and hook the tip around the next wide tooth Pull the spoke through the hole and hook the tip around the nearest wide tooth that gives the spoke a comfortable fit NOTE The key to fitting the spo...

Page 21: ...ermost row Check that all the spokes have been fitted to the innermost row of the wheel centre Next you will fit spokes to the uppermost row The spoke tips will now face in the opposite direction to t...

Page 22: ...e way round the upper row ensuring that they hook around a wide tooth Prepare 4 x AG02 screws and have your screwdriver ready Carefully align the spoke retainer ring over the wheel The projecting scre...

Page 23: ...have been fitted and the spokes are now held securely in place Keep holding everything together as you fit the remaining 3 x AG02 screws Gently prise the wheel off the jig Do not pull the wheel try to...

Page 24: ...AGORAMODELS JAGUAR E TYPE 24 STAGE COM PLE TE Stage 79 Rear Left Wheel Fitting the Inner Spokes...

Page 25: ...12 Spokes type B x12 Screws type AG03 x5 STAGE 80 PARTS LIST In this next stage you ll continue to lace more spokes The tyre will be supplied in the next stage Wheel rim inner Spokes type A x12 AG03 x...

Page 26: ...that there are two rows for threading the spokes an inner row and an outer row You re going to start on the inner row Lower the ring onto the wheel and press firmly until it clicks into place Using tw...

Page 27: ...e to thread the type A spokes all the way around the inner row pushing the tip through alternate diamond shaped openings as indicated Once you are happy that the first spoke is fitted correctly thread...

Page 28: ...around a wide tooth on the opposite side as shown here Fit the type B spokes to the outer row of the wheel centre just above the type A spokes When you thread the type B spoke through to the opposite...

Page 29: ...holding the cotton wool firmly as you turn the wheel over Use a piece of cotton wool or kitchen paper to hold the pin ends of the spokes in place in the inner and outer rows of the wheel centre Keep...

Page 30: ...retainer ring and the inner rim has closed up If not remove the inner rim and recheck the position of the spokes Step 17 Take the inner wheel rim and align the four screw holes and the pin with its c...

Page 31: ...AGORAMODELS JAGUAR E TYPE 31 STAGE COM PLE TE Stage 80 Rear Left Wheel Fitting More Spokes...

Page 32: ...ews type AM07 x2 STAGE 81 PARTS LIST Now you ll fit the tyre onto the rear left wheel and attach it to the subframe assembly After this stage your Jaguar will have all its wheels in place Washer Stage...

Page 33: ...ied in this Stage The method for fitting the tyre is the same Working quickly while the tyre is pliable push the wheel into the tyre and twist to fit the outer wheel rim under the inner rim of the tyr...

Page 34: ...left hand hub carrier and insert the universal joint fully into the hub carrier Prepare the front subframe assembly and rear left wheel Stage 81 Rear Left Wheel Fitting the Tyre Holding the wheel as s...

Page 35: ...MODELS JAGUAR E TYPE 35 9 10 Secure the washer and wheel in place using a type AM07 screw Take the washer and place it into the wheel centre Stage 81 Rear Left Wheel Fitting the Tyre AM07 STAGE COM PL...

Page 36: ...s type AM18 x5 STAGE 82 PARTS LIST In this final stage for Pack 10 you ll assemble the boot cover by attaching the hinges and catch The mounting plates will be used in a later stage and can be stored...

Page 37: ...cled printed on the parts Secure the hinge in place using 2x AM18 screws Take the left boot hinge and position it on the underside of the boot lid as shown arrow so that the two sets of screw holes al...

Page 38: ...ch and align it with the four holes on the underside of the lid as shown Press into place so that the two lugs on the catch fit into the corresponding holes arrows Secure the catch to the lid using 2x...

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