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AGCO Massey Ferguson 9195, Service Manual

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AGCO Massey Ferguson 9195 Service Manual Download Page 20

4283440M1  

02-i

Contents

Massey Ferguson

®

9195 / 9196

Rotary Disc Header

SERVICE MANUAL

4283440M1

02 - General Information

Contents

GENERAL INFORMATION

Introduction ....................................................................................................................................................  02-1
Units of Measurement ....................................................................................................................................  02-1
Replacement Parts  ........................................................................................................................................  02-1
Machine Identification  ....................................................................................................................................  02-1
Serial Number Definition  ................................................................................................................................  02-2
Intended Use  .................................................................................................................................................  02-2
Description .....................................................................................................................................................  02-3

Header Skid Shoes  .................................................................................................................................  02-3
Cutterbed .................................................................................................................................................  02-4
Hay Conditioner .......................................................................................................................................  02-4
Swathboard .............................................................................................................................................  02-4
Forming Shields  ......................................................................................................................................  02-4

Component Access ........................................................................................................................................  02-5
Proper Disposal of Waste  ..............................................................................................................................  02-5
Lubrication Chart  ...........................................................................................................................................  02-6
Lubrication Details  .........................................................................................................................................  02-7

Lubrication Locations  ..............................................................................................................................  02-7
Cutterbed Drive Gearboxes ...................................................................................................................  02-10
Motor Shaft Splines  ...............................................................................................................................  02-12
Cutterbed ...............................................................................................................................................  02-12
Hay Conditioner Gearcase(s) ................................................................................................................  02-14

General Maintenance Information  ...............................................................................................................  02-15

Bolt Torque Values ................................................................................................................................  02-15
Bearing Replacement ............................................................................................................................  02-16

INDEX .............................................................................................................................................................  02-17

Summary of Contents for Massey Ferguson 9195

Page 1: ...0M1 English Printed in U S A January 2011 Massey Ferguson 9195 9196 Rotary Disc Header SERVICE MANUAL 4283440M1 CONTENTS SAFETY 01 GENERAL INFORMATION 02 DRIVES 03 CUTTERBED 04 ELECTRICAL 05 HYDRAULIC...

Page 2: ...01 3 Prepare for Operation 01 4 Operation 01 5 General Information 01 5 PPE Personal Protection Equipment 01 6 Seat Instructions 01 6 Shield and Guards 01 7 Exhaust Warning 01 7 Flying Debris 01 8 Han...

Page 3: ...01 ii 4283440M1 Contents NOTES Find manuals at https best manuals com...

Page 4: ...ot avoided will result in DEATH OR VERY SERIOUS INJURY WARNING Indicates a potentially hazardous situation that if not avoided could result in DEATH OR SERIOUS INJURY CAUTION Indicates a potentially h...

Page 5: ...y the features in this manual and make them a working part of your safety program Keep in mind that this safety section is written only for this type of machine Practice all other usual and customary...

Page 6: ...ctices for this machine Right hand and left hand as used in this manual are determined by facing the direction the machine will travel when in use The photos illustrations and data used in this manual...

Page 7: ...machine Check and learn all controls in an area clear of people and obstacles before starting your work Be aware of the machine size and have enough space available to allow for operation Never opera...

Page 8: ...rate the machine with the control console turned on Do not dismount from moving machinery Stay off slopes too steep for operation Be aware of the size of the machine and have enough space available to...

Page 9: ...s remain seated and have the seat belt fastened while operating the machine Replace the seat belts when they become worn or broken Never wear a seat belt loosely or with slack in the belt system Never...

Page 10: ...the machine with the drive shaft shields open or removed Entanglement in rotating drive shafts can cause serious injury or death Stay clear of rotating components Make sure rotating guards turn freel...

Page 11: ...emical Use the same precautions when adjusting servicing cleaning or storing the machine as used when installing chemicals into the hoppers or tanks Inform anyone who comes in contact with chemicals o...

Page 12: ...d wires and other obstructions Avoid contact with electrical power lines Contact with electrical power lines can cause electrical shock resulting in very serious injury or death MAINTENANCE General In...

Page 13: ...regularly for tightness especially after striking foreign objects See Cutterbar in the Specifications section for correct knife bolt torque Never service check or adjust drive chains or belts while th...

Page 14: ...rly as instructed by the manufacturer Make sure fire extinguishers are properly charged and in operating condition Due to the nature of the crops this machine will operate in the risk of fire is of co...

Page 15: ...moved immediately serious infection or reaction can develop Go immediately to a doctor who knows about this type of injury Use a piece of cardboard or wood to search for possible leaks Do not use your...

Page 16: ...then pull back toward the rear of the machine to engage the cylinder stops Make sure the cylinder stops are completely engaged in both header lift cylinders To disengage the cylinder stops raise the...

Page 17: ...Safety 01 14 4283440M1 NOTES...

Page 18: ...ying Debris 01 8 H Handrails 01 8 High Pressure Leaks 01 12 I Informational Messages 01 1 M Maintenance Safety Information 01 9 O Operation Safety 01 5 Operator Manual 01 3 P Personal Protection Equip...

Page 19: ...01 16 4283440M1 Index NOTES...

Page 20: ...2 Intended Use 02 2 Description 02 3 Header Skid Shoes 02 3 Cutterbed 02 4 Hay Conditioner 02 4 Swathboard 02 4 Forming Shields 02 4 Component Access 02 5 Proper Disposal of Waste 02 5 Lubrication Ch...

Page 21: ...02 ii 4283440M1 Contents NOTES...

Page 22: ...t part description or part number Model number of the machine Serial number of the machine MACHINE IDENTIFICATION FIG 1 Each machine is identified by a model and serial number on the serial number pla...

Page 23: ...o not use this machine for any application or purpose other than those described in this manual The manufacturer accepts no liability for damage or injury resulting from misuse of this machine Complia...

Page 24: ...sitating on the rear wall and also help feed the crop into the hay conditioner rolls The hay conditioner rolls 6 condition the crop for fast drying The hay conditioner rolls also increase the speed of...

Page 25: ...sure adjustment is made hydraulically See the Adjustments section for more information Swathboard The swathboard can be rotated down behind the hay conditioner to direct the conditioned crop into a wi...

Page 26: ...ER DISPOSAL OF WASTE Improper disposal of waste can pollute the environment and ecology A few examples of potentially harmful waste from AGCO equipment include but not limited to items such as oil fue...

Page 27: ...tting on each side Lubricate 2 to 4 pumps Cutterbed drive shaft U joints 2 grease fittings on each side Lubricate 1 to 2 pumps Center cage drive 1 grease fittings on each side Lubricate 5 to 10 pumps...

Page 28: ...clean the grease fittings thoroughly prior to using the grease gun Check each lubrication point during lubrication to make sure lubricant is being applied correctly Check for loose missing and worn p...

Page 29: ...de 10 hours Double conditioner machines have one grease fitting on the each side 10 hours Hay Conditioner and Helper Roll U joints FIG 9 Eight grease fittings 1 on the left hand side 10 hours FIG 10 D...

Page 30: ...side 50 hours Apply grease to the bearings until grease just starts to come through the seal Hay Conditioner and Helper Roll Bearings Double Conditioner FIG 12 Five grease fittings 1 on each side 50 h...

Page 31: ...e splines 10 hours Two grease fittings 2 on each side 10 hours Center Cage Drive FIG 14 One grease fitting 1 on each side 10 hours Cutterbed Drive Gearboxes FIG 15 Left hand cutterbed drive gearbox 1...

Page 32: ...boxes On the left hand and right hand cutterbed gearbox the oil level must be even with the bottom of the lubricant level plug when full To add lubricant remove the fill plug Add lubricant through the...

Page 33: ...e correct type and quantity of lubricant See Lubrication in the Specifications section for the correct type and quantity of lubricant Drain the cutterbed when oil is warm If the oil is cold idle machi...

Page 34: ...il to drain Do not flush the cutterbed Inspect the O ring on the drain plug and replace the O ring if necessary Install the drain plug only after all of the oil has drained from the cutterbed Tighten...

Page 35: ...for the correct lubricant Install the fill plug Operate the header for a few minutes to mix the lubricant Stop the engine and take the key with you Remove the lubricant level plug 2 and drain the exc...

Page 36: ...18 15 11 24 17 33 25 3 8 16 27 20 42 31 59 44 7 16 14 43 32 67 49 95 70 1 2 13 66 49 105 76 145 105 9 16 12 95 70 150 110 210 155 5 8 11 130 97 205 150 285 210 3 4 10 235 170 360 265 510 375 7 8 9 22...

Page 37: ...g and shaft Support the shaft and remove the bolts fastening the bearing flanges to the structure Slide the bearing and the bearing flanges from the shaft NOTE Removing paint and corrosion from the sh...

Page 38: ...on 02 12 F Forming Shields Description 02 4 H Hay Conditioner Gearcases 02 14 Hay Conditioner Description 02 4 Header Skid Shoes Description 02 3 L Lubrication Chart 02 6 Lubrication Details 02 7 M Ma...

Page 39: ...02 18 4283440M1 Index NOTES...

Page 40: ...neral Information 03 16 Removal 03 16 Disassembly 03 17 Inspection 03 18 Assembly 03 19 Installation 03 20 Adjustments 03 21 Header Drive Motors 03 22 Gearbox Header Drive 03 23 Left Hand Single and D...

Page 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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