background image

  

Instruction manual 

PrimoBox AZB mixing units with low-loss header 200 and 300 series in cabinets 

AFRISO sp. z  o.o. makes every  effort  to ensure that the  information 
materials do not contain errors. If errors or inaccuracies are found in the 
following  installation  and  operation  instructions,  please  contact: 
[email protected], tel. +48 32 330 33 55. 

3

 

Product description 

PrimoBox  AZB  mixing  units  are  available  in  versions  supplying  two 
or three heating circuits.  

PrimoBox AZB mixing units with a low-loss header secure the correct 
flow rate of the medium and the correct operation of the pumps in all 
heating circuits. They also allow obtaining different flow temperatures 
of individual heating circuits. 

The PrimoBox AZB mixing unit is enclosed in a metal cabinet. Inside 
the cabinet there is a manifold with a built-in low-loss header ensuring 
independent operation of individual heating circuits, while minimizing 
the impact of circulation pumps on the heat source. 

There  are  versions  with  heating  circuits  without  mixing,  with  mixing 
by an  ARM  ProClick  actuator  on  a  rotary  valve  or  by  mixing  with 
an ATM thermostatic mixing valve. 
Two-section  versions  of  AZB  mixing  units  are  made  based 
on the same  manifold  as  three-section  version,  but  only  two  pairs 
of connections are used. 
 

Summary of Contents for PrimoBox AZB

Page 1: ... the Operation and installation manual 954 001 0001 AFRISO sp z o o Szałsza ul Kościelna 7 42 677 Czekanów POLAND Telefon 48 32 330 33 55 Fax 48 32 330 33 51 zok afriso pl www afriso pl Operation and installation manual PrimoBox AZB mixing units with low loss header 200 and 300 series in cabinets ...

Page 2: ...1 Construction 6 3 2 Dimensions 7 3 3 Operation 7 3 4 Hydraulic diagram sample 9 3 5 Sample application diagrams 9 4 Specification 10 4 1 Approvals 10 4 2 Flow and available pressure diagrams 11 5 Transport and storage 12 6 Installation and commissioning 13 6 1 Wall mounting 13 6 2 Flush mounting 14 6 3 Hydraulic connections 14 6 4 Electrical connections 16 7 Assembly and disassembly of ARM ProCli...

Page 3: ...ich if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situa tion which if not avoided can result in serious in jury or equipment damage NOTICE NOTICE indicates a hazardous situation which if not avoided can result in equipment damage 2 Information on safety 2 1 Intended use Mixing units PrimoBox AZB 200 and 300 series are a compact prefabricate...

Page 4: ...mmissioned shut down and disassembled by suitably qualified and trained personnel Work on electrical circuits should only be carried out by an authorized electrician 2 4 Modifications to the product Changes and modifications carried out by unauthorized persons may cause hazards and are prohibited for safety reasons 2 5 Using additional parts and accessories Improper additional parts and accessorie...

Page 5: ...of the medium and the correct operation of the pumps in all heating circuits They also allow obtaining different flow temperatures of individual heating circuits The PrimoBox AZB mixing unit is enclosed in a metal cabinet Inside the cabinet there is a manifold with a built in low loss header ensuring independent operation of individual heating circuits while minimizing the impact of circulation pu...

Page 6: ... mm pump 3 zone 1 return pipe 4 zone 2 return pipe 5 rotary valve with ARM ProClick actuator 6 primary circuit return shut off valve 7 primary circuit supply shut off valve 8 automatic air vent 9 cabinet 10 electrical box 11 manifold 12 zone 1 supply pipe 13 electric wires 14 zone 2 supply pipe Fig 1 Construction of AZB 205 mixing unit 1 1 1 2 2 1 3 4 5 6 7 10 9 11 12 10 14 13 3 ...

Page 7: ...to divide the heating medium flow from the boiler circuit into two or three heating circuits The manifold used with a built in low loss header eliminates the need to balance the primary circuit of the boiler with other circuits This ensures smoothness and high efficiency of the installation operation regardless of the current hydraulic conditions and the current demand for heating power Using the ...

Page 8: ...lve knobs contain thermometers to control the temperature of the heating medium By turning the knob by 45 the non return valve is forced to open to enable system maintenance and system filling Grundfos UPM3 AUTO 15 70 circulation pumps For the operation of the Grundfos UPM3 AUTO circulation pumps included in the PrimoBox units please refer to the attached operating instructions also available on t...

Page 9: ... Hydraulic diagram sample Fig 4 PrimoBox AZB 351 hydraulic diagram 3 5 Sample application diagrams Fig 5 Sample application diagram 2 circuits of underfloor heating system and a radiator system circuit 4 2 3 1 3 1 AZB mixing unit 2 Installation controller 3 Underfloor heating circuit 4 Radiator circuit ...

Page 10: ...ce connections G Connection of individual zones famale G Heating medium temperature 5 C 95 C Glycol concentration max 30 Installation power max 35 kW Supply voltage Supply voltage 230 V AC 10 50 Hz Power consumption max 52 W Housing protection IPX 0 4 1 Approvals Mixing units with manifold AZB series 200 and 300 are subject to the Pressure Directive 2014 68 EU and in accordance with art 4 3 sound ...

Page 11: ...low loss header 200 and 300 series in cabinets 11 4 2 Flow and available pressure diagrams Fig 6 Graph of flow rate and disposal pressure through a direct circuit Fig 7 Graph of flow rate and disposal pressure through a circuit with rotary mixing valve ...

Page 12: ...t with ATM thermostatic mixing valve 5 Transport and storage ATTENTION Possibility of damage to the device during improper transport Do not throw the device Protect against water moisture dirt and dust ATTENTION Possibility of damage during incorrect storage Store the device in a dry and clean room Protect against water moisture dirt and dust ...

Page 13: ...ted on stands or placed directly on the floor ATTENTION Possible damage to existing installations When drilling into walls pay special attention not to damage electric cables or other existing cables 6 1 Wall mounting On the selected straight wall mark the places provided for the han dles so that they coincide with the holes in the back of the PrimoBox AZB mixing unit Drill holes in the wall and p...

Page 14: ...pliers so that they are outside the unit housing Figure 10 Then create a space in the wall at least 2 cm larger than the external dimensions of the housing of the AZB mixing kit Fasten the module in the hole in the wall with plaster or other suitable compound Remember to level it carefully using a spirit level After drying if necessary make an aesthetic finish of the wall Fig 10 Bending of the hou...

Page 15: ... top of the unit The connection should be made by G male threads 6 3 1 2 Connection with the AFRISO PrimBox AHB separation unit AZB mixing units can be com bined with the AHB 620 and AHB 622 separation units to form a heating column with the function of separating two heat sources and all func tions of the AZB sets This connection is carried out by the AJB 110 junction kit Art No 76 110 00 The fig...

Page 16: ... has been disconnected and protected against accidental switching on Safety regulations and other relevant accident prevention regulations must be observed You should also comply with all applicable national laws The PrimoBox AZB mixing unit is connected to 230V AC PrimoBox mixing units have a built in electrical box All necessary cables have already been distributed from the electrical box WARNIN...

Page 17: ...ick actuators must be electrically connected to a suitable 3 point controller with a 230 V AC control signal In the version of the AZB 365 mixing unit with three actuators one of the actuatirs is connected via a loose triple connection block placed inside the electric box see Fig 14 Fig 14 Electrical diagram of connecting the third ARM ProClick actu ator in the AZB 365 mixing kit through a loose c...

Page 18: ...valve is exactly halfway between the hot water inlet and the cold water inlet Then slide the actuator onto the mixing valve until the ProClick mechanism locks on it When mounting the ProClick actuator on a rotary valve pay attention to the current position of the valve cover The valve stem should be positioned as in Figure 19 and the actuator position indicator should show half the scale If the va...

Page 19: ...bles manual operation i e free operation of the actuator with an allen key Fig 14 Actuator mode buton 9 Temperature setpoint with ATM thermostatic valve The temperature of the heating medium at the MIX outlet of the ATM valve is set by a knob according to the following table setpoint temperature 1 20 C 2 25 C 3 29 C 4 33 C 5 37 C 6 43 C Fig 20 ATM 561 thermostatic valve knob The selected setting o...

Page 20: ...date of purchase from AFRISO sp z o o In case of any alteration in the prod uct or usage against this instruction manual the warranty becomes void 12 Copyright Copyrights to the manual belong to AFRISO sp z o o Reprinting translation and reproduction even partial is prohibited without written permission Changing technical details both in writing and in the form of images is prohibited by law We re...

Reviews: