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AFL 30GHR, Operating & Maintenance Instructions

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AFL 30GHR Operating & Maintenance Instructions Download Page 7

7

PUMP ASSEMBLY - 7630012

Item #

Part #

Name

Qty.

Item #

Part #

Name

Qty.

44278

FUNNEL

1

58

44734

BATTERY PACK HARNESS

1

1

AO1

HYD OIL-1 GAL.

2

59

68107

HEAT SHRINK TUBE

1.67 Ft

2

44762SS

4 PISTON DUMP ASM.

1

61

40858

FEMALE COUPLER 3050-3

1

3

69285BSS

2 GAL RESVR. ALCOA

1

62

CR215

DUST CAP

2

4

66014

GASKET

1

63

18213

HI-FLOW COUPLER MALE

1

5

68000

BREATHER VENT BF-4

1

64

46379R HEX NIPPLE 3/8" NPT

1

7

68571SS

FILLER PLUG

2

66

45746

HHCS 1/2-13 X 1.00 S.S

4

8

69249

SCREW 1/4-20 X 3/4 S.T.

12

67

45747

HEX NUT 1/2-13 W/NYLON THIN SS

4

10

44823Z

ALCOA DECAL

2

68

45748

SS FLAT WASHER 1/2

4

11

44815

GEN SAFE USE GAS LBL

1

69

44779

LEVEL GAUGE DECAL

1

13

44422SS

4 WAY MAN ASM W/REL

1

70

66012

GASKET-MOTOR

1

14

69242

VALVE GASKET

1

71

68231

GASKET-PUMP @ MOTOR

1

15

93599

SHCS 3/8-16 X 2 1/2

3

72

68551

GASKET-PUMP @ VALVE

1

16

69378SS

VAL ADP W/ CHECK ASM

1

73

44451

COVER PLT 2G W/REL

1

19

44780SS

VALVE 2P 12VDC

1

74

69026

PIN,DOWEL 3/16 1" LONG

1

20

88363

SHCS 3/8-16 X 3 1/2

4

75

84692

SHCS 3/8-16 X 1.75

4

21

93943

LOCK WASHER

8

76

44800

5.5HP HONDA ENGINE SPC

1

22

561604

SPRING PIN

1

77

44735

POWER PUMP METAL TAG

1

24

69131

ROLL CAGE

1

78

43248

TACK,METAL

2

28

44758

BOX WELDMENT

1

79

68261

WIRE #14 BLACK

1

32

68375

FITTING,CORD L-TIGHT

2

80

69593

GAS MOTOR ADAPTER

1

33

85510

LOCKNUT 1/2 INCH

2

81

44784

MOTOR ADAPTOR HONDA

1

38

DS2479199

VINYL INS RING TERM, 5/16 16-14 AWG

1

82

44773

SPACER COUPLING

1

39

69267

#4 JUMPER WIRE X 20""

1

83

44794

SPACER COUPLING 5HP

1

40

68262B

WIRE #14 WHITE

1.67 Ft

84

44812

COUPLER L090 7/8X7/8

1

46

68318SS

POPPER VALVE ASSEMBL

1

85

69864R WOODRUFF KEY PURCHASED

1

47

68917

PIPE NIPPLE 1/8 NPT

1

86

69515

STUB SHAFT 3HP FMH

1

48

68918

PIPE COUPLING 1/8

1

87

88464

KEY 3/16 X 3/16 X 3/4LG

1

49

69133

RUBBER FOOT MACH.

4

89

44720

ACORN NUT 3/8-16 PLT

2

50

45751

HHCS 1/4-20 X .75 W/NYLON S.S

4

90

97268

SHCS 5/16-18X1.50

2

51

45185

1/4 FENDER WASHER

4

91

93942

5/16" LOCK WASHER ZINC PLATE

3

53

68657

WIRE NUT ORANGE

2

92

85726

GASKET 25/64X19/32

2

54

69284

GAGE LIQUID LEVEL

1

93

84188

SHCS 5/16-24 X 1"" LG

1

55

44796F

TAMIYA FEMALE PLUG

1

94

46553

LABEL - THROTTLE CONTROL

1

56

44796M

KYOSHO MALE PLUG

1

57

44736

7VDC BATTERY PACK

2

Summary of Contents for 30GHR

Page 1: ...Lake Circle Spartangreen Business Park Duncan SC 29334 800 866 7385 PARTS OR SERVICE Enerpac National Accounts Services 877 864 7722 30GHR GASOLINE HYDRAULIC PUMP REVISION B 0413 Part Sheet 54407 OPERATING MAINTENANCE INSTRUCTIONS ...

Page 2: ...nnect or connect any hydraulic hoses or fittings without first unloading the tool Unplug the electrical cord of the pump and open all hydraulic controls to ensure that the system has been depressurized If the system includes a gauge double check the gauge ensure pressure has been released When making connections with quick disconnect couplings make sure the couplings are fully engaged Threaded con...

Page 3: ... Do not mix different grades of oil Make sure all desired gauge valve hose and quick coupler connections are tight and secure before operating See Section 1 2 The pumps pressure ports is 3 8 NPTF and are located just below the control valve See Section 3 1 These pumps are equipped with a popper internal relief valve that makes an audible popping noise when 10 000 psi hydraulic pressure is reached ...

Page 4: ...Sluggish tool action is usually the first sign of air in the system 3 4 Press the pendant control switch to activate the tool Releasing the switch automatically releases the tool 3 5 Never operate the pump at 10 000 psi without tool movement for more than 1 minute because this could overheat the oil SECTION IV MAINTENANCE 4 1 Maintain Oil Level check hydraulic oil level every 30 hours of operation...

Page 5: ...l level 3 Check all points where air might leak into system 1 Oil viscosity too high Replace with SIMPLEX oil 2 Check for high pressure leakage at relief valve or plugs 3 Oil level is low Fill reservoir to normal level or refit pump with larger reservoir 1 Pump is not primed Run pump a few minutes tipping from side to side 2 Internal leakage Take to SIMPLEX Authorized Service Center for repair 3 D...

Page 6: ...E IN THE ADVANCE OR RETRACT POSITION WITHOUT THE ROD MOVING WILL OVERHEAT THE OIL AFTER COMPLETING THE JOB 1 BEFORE DISCONNECTING HOSES FITTINGS ETC FIRST BE SURE THE RAM IS UNLOADED AND THE PUMP MOTOR OFF THEN SHIFT ALL HYDRAULIC CONTROLS SEVERAL TIMES TO RELEASE SYSTEM PRESSURE PERIODIC MAINTENANCE 1 COMPLETELY CHANGE THE HYDRAULIC OIL AND CLEAN THE OIL FILTER SCREEN AND MAGNET LOCATED IN THE RE...

Page 7: ...CS 3 8 16 X 1 75 4 21 93943 LOCK WASHER 8 76 44800 5 5HP HONDA ENGINE SPC 1 22 561604 SPRING PIN 1 77 44735 POWER PUMP METAL TAG 1 24 69131 ROLL CAGE 1 78 43248 TACK METAL 2 28 44758 BOX WELDMENT 1 79 68261 WIRE 14 BLACK 1 32 68375 FITTING CORD L TIGHT 2 80 69593 GAS MOTOR ADAPTER 1 33 85510 LOCKNUT 1 2 INCH 2 81 44784 MOTOR ADAPTOR HONDA 1 38 DS2479199 VINYL INS RING TERM 5 16 16 14 AWG 1 82 4477...

Page 8: ... 66 B B 60 19 11 32 46 25 20 TORQUE TO 150 IN LBS TORQUE TO 150 IN LBS TORQUE TO 120 IN LBS TORQUE TO 120 IN LBS TORQUE TO 180 IN LBS TORQUE TO 180 IN LBS TORQUE TO 250 IN LBS TORQUE TO 25 IN LBS TORQUE TO 250 IN LBS TORQUE TO 300 IN LBS TORQUE TO 25 IN LBS TORQUE TO 175 IN LBS TORQUE TO 175 IN LBS 52 46 TORQUE TO 180 IN LBS TORQUE TO 25 IN LBS TORQUE TO 250 IN LBS NOTES SET UNLOADING VALVE 1 200 ...

Page 9: ...BALL REF WM581649 1 15 93950 1 4 SOC PIPE PLUG 1 52 68893 SPRING 1 16 43766SS UNLOADING PISTON ASSEMBLY 1 53 68832SS PISTON BLK 210 1 17 66043 BALL RETAINER 1 54 69392 SOCKET HEAD CAPSCREW 6 18 90906 1 8 DIA BALL REF WM1584020 5 55 69321 DUMP PISTON 1 19 66046 INTAKE SEAT 1 56 68497 SEAL 1 20 68851 TUBE ASM 1 57 S5602017 O RING 1 21 91701 5 16 DIA BALL REF S116 2 58 68494 LEVER DUMP 1 22 43671 UNL...

Page 10: ...1 3 68901 SEAL SHAFT 1 POPPER VALVE ASSEMBLY 68318SS POPPER VALVE ASSEMBLY 68318SS NOTES SET POPPER VALVE TO 3 000 3 500 PSI USING A 100 CU IN PUMP 1 2 3 4 5 NOTES SET POPPER VALVE TO 3 000 3 500 PSI USING A 100 CU IN PUMP Item Part Name Qty 1 88762 CARTRIDGE 1 2 68320 CONE 1 3 88761 SPRING 1 4 88760 RETAINING RING 1 5 89064 SET SCREW 1 2 20 X 5 8 MODIFIED 1 ...

Page 11: ...DGE TO BE COINED PRIOR TO ASSEMBLY USE SPECIAL COINING TOOL OR 1 8 BALL BEARING SET POPPER VALVE TO 10 500 10 800 PSI USING A 100 CU IN PUMP TIGHTEN TO 350 IN LBS POPPER VALVE ASSEMBLY 45295SS 1 3 4 2 7 5 6 POPPER VALVE ASSEMBLY 45295SS Item Part Name Qty 1 44764 POPPER BODY 1 8 NPT 1 2 45262 POPPER VALVE ADAPTER 1 3 69982 POPPET 1 4 45263 POPPER RELIEF SPRING 1 5 93872 HEX JAM NUT 5 16 24 1 45296...

Page 12: ...2 90906 90906 1 8 DIA BALL REF WM1584020 2 3 66042 66042 SPRING 1 4 68810 68810 BALL STOP 1 5 66043 66043 BALL RETAINER 1 6 66046 66046 INTAKE SEAT 1 7 86269 86269 GASKET 29 64 X 5 8 1 8 68825 68825 PLUG PISTON BLOCK 1 9 85726 85726 GASKET 25 64X19 32 1 10 68945 68915 ADAPTER PISTON 1 11 68340 68340 SPRING PISTON 1 12 67868 68830 PISTON 1 13 68970SS 68970SS ADAPTER ASSY 1 14 S5602008 S5602008 O RI...

Page 13: ... MANIFOLD W RELIEF 1 2 69104 ADJUSTING SCREW 1 3 69105 ACORN NUT 7 16 20 PL 1 4 69124 WASHER 7 16 NYLON 1 5 66085 SPRING RELIEF VALVE 1 6 68003 CONE EXT RELIEF 1 7 68004 SEAT EXT RELIEF 1 8 84084 PIPE PLUG 3 8 FLUSH 2 VALVE ADAPTER ASSEMBLY 69378SS VALVE ADAPTER ASSEMBLY 69378SS 2 3 1 4 5 Item Part Name Qty 1 69377 VALVE ADP W CHECK 1 2 S65881 SPLIT BACK UP 2 3 S5602012 O RING 012 70 2 4 92549 1 4...

Page 14: ...NG 1 5 S5602009 O RING REF M792041 3 23 68727 SOL ASM 12VDC 1 6 68391 BACK UP WASHER 3 24 5608006 B U WASHER 1 7 68383 SHEAR SEAL 3 25 56020112 O RING 5 16X7 16 URE 4 8 68384 SPRING 3 26 46418 SPACER VALVE SLIDER 1 9 5602040 O RING 1 27 68388 COVER VALVE 1 10 68385 BEARING ROLLER 5 16x1 2x5 16 WIDE 4 28 98250 SCREW FILL HD MACH 4 11 68390 PIN BEARING 2 29 68389 GASKET CVR 1 12 94418 SET SCREW 5 16...

Page 15: ... WHITE BLACK SOLDER CONNECTIONS PENDANT ASSEMBLY 69733SS 2 3 1 5 4 Item Part Name Qty 1 69083 PENDANT BODY RELIEF 1 2 69150 JUNCTION BOX 1SWITCH 1 3 69366 SWITCH ON NONE OFF 1 4 DS1308052 CORD ELECTRICAL 18 2 20 1 5 69996 PENDANT LABEL ADV 1 ...

Page 16: ...MAILING SHIPPING 104 Hidden Lake Circle Spartangreen Business Park Duncan SC 29334 800 866 7385 PARTS OR SERVICE Enerpac National Accounts Services 877 864 7722 NOTES DIAGRAMS ...

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