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advanced FLOW engineering 

Quantum Air Intake

Instruction Manual

 

P/N: 53-10001D / 53-10001R

Make:

 Dodge 

Model: 

RAM 2500/3500 

Year: 

1994-2002

 Engine: 

L6-5.9L (td) Cummins

®

Summary of Contents for Quantum 53-10001D

Page 1: ...advanced FLOW engineering Quantum Air Intake Instruction Manual P N 53 10001D 53 10001R Make Dodge Model RAM 2500 3500 Year 1994 2002 Engine L6 5 9L td Cummins ...

Page 2: ...ead the entire instruction manual before proceeding Ensure all components listed are present If you are missing any of the components call customer support at 951 493 7100 or e mail at tech afepower com Ensure you have all necessary tools before proceeding Do not attempt to work on your vehicle when the engine is hot Disconnect the negative battery terminal before proceeding Retain factory parts f...

Page 3: ...aFepower com Page 3 A1 A2 B C D E F F G H I J K ...

Page 4: ...Refer to Figure A for Step 1 Step 1 Use an 8mm nut driver to loosen the OE clamps 1 at the turbo and the airbox Remove the OE intake tube 2 REMOVAL Page 4 1 2 1 Figure A ...

Page 5: ...Refer to Figure B for Step 2 Step 2 Un clip the upper half of the airbox and remove upper half and air filter aFepower com Page 5 REMOVAL Figure B ...

Page 6: ...Refer to Figure C for Step 3 Step 3 Remove the lower half of the airbox 3 by pulling up to release airbox from its mounting grommets 4 Figure C Page 6 REMOVAL 3 4 4 4 ...

Page 7: ...still on the mounting pins If they pulled out and are stuck in the lower half of the airbox grommet remove them and insert them back on the mounting pins Remove the plastic air duct 6 that goes through the fender if equipped Figure D aFepower com Page 7 REMOVAL 5 5 5 6 ...

Page 8: ...Page 8 Refer to Figure E for Step 5 Step 5 Remove all three grommets 7 from the lower half of the airbox and install them onto the aFe airbox Figure E INSTALL 7 7 7 ...

Page 9: ...Refer to Figure F for Step 6 Step 6 Install the trim seal 8 on the opening of the aFe airbox aFepower com Page 9 Figure F INSTALL 8 ...

Page 10: ...Fe filter into the aFe housing Install the aFe filter using a 2 Phillips screwdriver Tighten all x4 screws Step 8 Install the supplied bellows coupler 9 onto the air filter using the supplied 80 clamp 10 Tighten the clamp Page 10 Figure G INSTALL 10 9 ...

Page 11: ... com Page 11 Refer to Figure H for Step 9 Step 9 Install the housing assembly into the vehicle by pushing down into the plastic pins Make sure pins are completely through the mounting grommets Figure H INSTALL ...

Page 12: ...Page 12 Refer to Figure I for Step 10 Step 10 Install the aFe coupler 11 onto the turbo using the supplied 064 clamp 12 Tighten the clamp Figure I INSTALL 11 12 ...

Page 13: ...filter minder and grommet 13 from the upper half of the stock air box Install the grommet into the aFe intake tube and then push in the filter minder If you choose not to use the filter minder just plug off the hole with the provided grommet and cap Figure J INSTALL 13 13 ...

Page 14: ...Refer to Figure K for Step 12 Step 12 Install the provided 064 clamp 14 onto the coupler at the turbo and 072 clamp 15 onto the filter coupler Page 10 Figure K INSTALL 14 15 ...

Page 15: ...to the coupler at the filter then install the intake tube into the coupler at the turbo Tighten all clamps with an 8mm nut driver Check all the components are tight and secure Your installation is now complete NOTE Check all bolts clamps and connectors after 100 200 miles Figure L INSTALL ...

Page 16: ...Pageleftblankintentionally Page 12 ...

Page 17: ...aFepower com Page left blank intentionally Page 13 ...

Page 18: ...0 RAW P N 46 20062 GT Series 46 21062 B Street Series Pro DRY S Restore Kit Fuel Filter Differential Cover w Oil Intercooler w Tubes Exhaust Ported Manifold P N 46 32019 w T4 Flange 46 32020 w T3 Flange Stainless Steel Exhaust Manifold P N 46 10051 94 98 46 10021 98 5 02 Intake Manifold P N 46 70052 P N 49 42033 P Pol Tip 49 42033 B Blk Tip TB Back Exhaust System Transmission Pan Cover P N 23 9112...

Page 19: ...GA Upon receipt of the defective product and upon verification of proof of purchase aFe will either repair or replace the defective product within a reasonable time not to exceed thirty days Product Category P N Prefix Warranty duration Direct OE Replacement Filters 10 11 30 31 71 73 Life of the vehicle Racing Filters 18 1 year Universal 21 24 72 2 years Air Intake Systems 50 51 54 55 75 2 years E...

Page 20: ...advanced FLOW engineering inc 252 Granite Street Corona CA 92879 TEL 951 493 7100 TECH 951 493 7134 E Mail Tech aFepower com P N 06 81043 ...

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