AEV Roof Rack Installation Manual Download Page 6

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Place channel nut within the crossbar as shown below and rotate 90 degrees. Place M8x15mm Flat Wahers on top of the

but do not tighten at this stage. Repeat this process for both ends of each crossbars.

M8 x15mm Flat Washer.

M8x20mm Dome Head Screw.
M8 Spring Washer.
M8 Flat Washer OD17.

M8 Channel Nut.

Align crossbars so that the washer sits centred over the slot, you may need to tap the crossbar into position with a rubber

mallet. Once the crossbar is in position tighten bolt with allen key provided.

Washer aligned with slot.

Install the Alloy Locking Tabs. Be aware of the orientation of the of the Single Alloy Tabs on the sides of the Platform.

M6x20mm Security Head Screw.
M6 Spring Washer.

M6 OD 16mm

Flat Washer.

Locking Alloy Tab

Single.
Locking Alloy Tab.

Note the orientations of the Single Locking Alloy Tabs.

Summary of Contents for Roof Rack

Page 1: ...I N S T A L L A T I O N G U I D E Roof Rack AEV30209AC Last Updated 07 02 18...

Page 2: ...arranty a copy of which can be found at aev conversions com warranty INCLUDED PARTS QTY REQUIRED TOOLS Aluminum Planks 5 Basic hand tools Right Side Rail 1 Rivet gun Left Side Rail 1 End Rails 2 Corne...

Page 3: ...down in position slide corner mouldings onto T moulding and into extrusion simultaneously 3 Fit all four cover plates to corner mouldings as shown M6x16mm Dome Socket Head Screw M6 OD 12 5mm Flat Wash...

Page 4: ...still upside down place the Crossbars in at an angle and rotate under the lip of the Frame Side Extrusions Note Be sure to use the correct order of Crossbars for the installation as seen bellow the AE...

Page 5: ...gn crossbars so that the washer sits centred over the slot you may need to tap the crossbar into position with a rubber mallet Once the crossbar is in position tighten bolt with allen key provided Was...

Page 6: ...f the orientation of the of the Single Alloy Tabs on the sides of the Platform M6x20mm Security Head Screw M6 Spring Washer M6 OD 16mm Flat Washer Locking Alloy Tab Single Locking Alloy Tab Note the o...

Page 7: ...igure 5 2 rear satellite radio antenna 4 Replace roll bar padding 5 Position AEV brackets over roll bar padding to align with the corresponding holes in the roll cage from the bolts previously removed...

Page 8: ...6 Figure 7 1 front Figure 7 2 rear Figure 8 43 inches 109 22 cm 32 1 4 inches 81 92 cm Front of Vehicle...

Page 9: ...vided bracket 2 Remove all trim from passenger right side B pillar and floor 3 Locate antenna wiring and remove from B pillar at all attachment points 4 Relocate wiring up the A pillar windshield fram...

Page 10: ...2013 JKs may or may not have this existing hole If your vehicle does not you will need to drill a 5 16 hole The remaining hole in the AEV bracket should line up with the existing hole in the A pillar...

Page 11: ...ets up flush to the inside of the hard top and tighten all accessible fasteners 3 Using the holes in the bracket mark drilling positions on the inside of the hard top 8 holes b drilling hard top 1 Rem...

Page 12: ...ompletely secured with all factory fasteners 3 Position stantions on hard top inserting bolts through the newly drilled holes 4 Working from the inside of the vehicle fasten lock nuts onto stantion bo...

Page 13: ...d and that the center of gravity is kept as low as possible USE ONLY NON STRETCH FASTENING ROPES OR STRAPS SENSITIVITY TO CROSSWINDS BEHAVIOR IN CURVES AND BRAKING The handling characteristics of the...