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Aerotech Ndrive QL, Hardware Manual

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Aerotech Ndrive QL Hardware Manual Download Page 1

J104

J105

High Voltage

DANGER!

FIREWIRE

S1

DEVICE

NUMBER

ON

0

1

2

3

4

5

STAGE

J106

SYNC

J103

PWR

ENB/FLT

POWER INPUT

AC1

AC2

AUX I/O
J108

TB101

100-240V~

50/60Hz
2A MAX

ANALOG
I/O
J107

A

B

Revision: 1.03.00

Ndrive QL

Hardware Manual

All manuals and user guides at all-guides.com

Summary of Contents for Ndrive QL

Page 1: ...S1 DEVICE NUMBER ON 0 1 2 3 4 5 STAGE J106 SYNC J103 PWR ENB FLT POWER INPUT AC1 AC2 AUX I O J108 TB101 100 240V 50 60Hz 2A MAX ANALOG I O J107 A B Revision 1 03 00 Ndrive QL Hardware Manual All manu...

Page 2: ...eta Drive Pittsburgh PA 15238 2811 www aerotech com United Kingdom Japan Phone 44 0 1256 855055 Fax 44 0 1256 855649 Email service aerotech co uk Phone 81 0 50 5830 6814 Fax 81 0 43 306 3773 Email ser...

Page 3: ...3 Communication Channel Settings 22 2 3 Stage Power and Feedback Connections J106 23 2 4 Auxiliary I O Connector J108 25 2 4 1 Position Synchronized Output PSO 26 2 4 2 Opto Isolated Outputs 0 3 28 2...

Page 4: ...4 Outputs Connected in Current Sourcing Mode J108 29 Figure 2 5 Outputs Connected in Current Sinking Mode J108 29 Figure 2 6 Inputs Connected in Current Sourcing Mode J108 31 Figure 2 7 Inputs Connect...

Page 5: ...eed Digital Input Specifications 32 Table 2 14 Analog Output Specifications J108 33 Table 2 15 Analog Output 0 Connector Pin Assignment J108 33 Table 2 16 Differential Analog Input Specifications J108...

Page 6: ...Table of Contents Ndrive QL Hardware Manual 6 www aerotech com This page intentionally left blank All manuals and user guides at all guides com...

Page 7: ...1 65 EU RoHS 2 Directive and has been designed to be in conformity with the applicable requirements of the following documents when installed and used in accordance with the manufacturer s supplied in...

Page 8: ...tested and found to be in accordance to the following listed Agency Approvals Approval Certification CUS NRTL Approving Agency TUV SUD America Inc Certificate U8 16 06 68995 019 Standards UL 61010 1 2...

Page 9: ...Securely mount and position all system cables to avoid potential hazards 6 This product must be mounted securely Improper mounting can result in injury and damage to the equipment D A N G E R This pr...

Page 10: ...Declaration of Conformity Ndrive QL Hardware Manual 10 www aerotech com This page intentionally left blank All manuals and user guides at all guides com...

Page 11: ...3 PWR ENB FLT POWER INPUT AC1 AC2 AUX I O J108 TB101 100 240V 50 60Hz 2A MAX ANALOG I O J107 A B 2 3 1 5 Set the Communication Channel Device Number S1 Connect to the Firewire J104 and J105 Connect an...

Page 12: ...Quick Installation Guide Ndrive QL Hardware Manual 12 www aerotech com This page intentionally left blank All manuals and user guides at all guides com...

Page 13: ...a real time link to external systems The QL also offers high speed positioning latching capability and single axis position synchronized output PSO for generation of pulses based on actual position fe...

Page 14: ...alog output l Single axis Position Synchronized Output PSO standard l Motion Designer software is used to graphically generate and edit motion profiles that execute on the controller providing the abi...

Page 15: ...y High Voltage Amplifier Heatsink Over Temperature AUX I O J108 Analog Input 0 Analog Output 0 2 High Speed Opto Inputs 4 Opto Inputs 4 Opto Outputs PSO Output SIN COS MRK SYNC J103 Proprietary Bus AN...

Page 16: ...o ranging Input Frequency 47 63 Hz 47 63 Hz Peak Inrush Current 25 A 115 VAC 50 A 230 VAC 25 A 115 VAC 50 A 230 VAC Input Power 75 W 75 W Piezo Actuator Output Voltage 30 to 150 V 30 to 150 V Peak Out...

Page 17: ...4 5 STAGE J106 SYNC J103 PWR ENB FLT POWER INPUT AC1 AC2 AUX I O J108 TB101 100 240V 50 60Hz 2A MAX ANALOG I O J107 A B 157 5 6 20 4 8 0 19 10 3 0 41 31 8 1 25 20 8 0 82 4 5 0 18 4 8 0 19 66 3 2 61 7...

Page 18: ...50 C 32 to 122 F Storage 30 to 85 C 22 to 185 F Humidity Maximum relative humidity is 80 for temperatures up to 31 C Decreasing linearly to 50 relative humidity at 40 C Non condensing Altitude Up to 2...

Page 19: ...hat the antistatic material is not damaged during unpacking Visually inspect the container of the QL for any evidence of shipping damage If any such damage exists notify the shipping carrier immediate...

Page 20: ...AC2 inputs are internally fused Figure 2 1 shows the required connections to the control power input POWER INPUT AC1 AC2 TB101 100 240V 50 60Hz 2A MAX Figure 2 1 Power Input Connections Table 2 1 Powe...

Page 21: ...This reduces the risk of electric shock and improves system performance Table 2 2 I O and Signal Wiring Specifications Connection Specification Value Signal Wiring Cable Wire Rating 1 300 V Minimum C...

Page 22: ...l be configured by the Axis 2 parameters etc Table 2 3 Device Number Switch Settings S1 Device Switch Settings Off is indicated by Switch Location 4 3 2 1 0 1 ON ON ON ON ON J104 J105 High Voltage DAN...

Page 23: ...efer to Section 1 1 for electrical specifications The frame ground connection must be made when connecting third party stages Table 2 4 Power and Feedback Connector J106 Pin Description In Out Bi Conn...

Page 24: ...ARTY STAGE 13 25 22 21 12 PIEZO OPTIONAL POSITION FEEDBACK SIGNAL COMMON FRAME GROUND PIEZO ACTUATOR HIGH VOLTAGE OUTPUT PIEZO ACTUATOR RETURN QL Figure 2 2 Connection to Third Party Stage 24 Chapter...

Page 25: ...10 Aux Cosine 11 Aux Cosine 12 5 Volt 500 mA max 13 Analog Input 0 Differential 14 Analog Input 0 Differential 15 Common for Opto Isolated Outputs 0 3 16 Opto Isolated Output 3 17 Opto Isolated Input...

Page 26: ...or opto isolator is recommended especially when using long cable lengths in noisy environments or when high frequency pulse transmission is required It is best to locate the line receiver or opto isol...

Page 27: ...ns to Pins 19 and 20 Aux Marker 120 180 typical 10 mA 180 Differential J108 5 VDC 1K 1K 33 33 20 19 Active Low Output Active High Output 8 mA max Aux Marker Single Ended 5 VDC Isolated Section vcc To...

Page 28: ...connected to the drive s power supply however doing so will effectively defeat the isolation and will reduce noise immunity Table 2 8 Digital Output Specifications Opto Device Specifications Value Max...

Page 29: ...OUT0 OPTOOUT1 OPTOOUT2 OPTOOUT3 Figure 2 4 Outputs Connected in Current Sourcing Mode J108 OPTOCOM 5 24 VDC 1 1 OUTPUT SWITCHES J108 J108 15 J108 7 J108 8 J108 9 J108 16 DIODE REQUIRED ON EACH OUTPUT...

Page 30: ...common connections can be directly connected to the drive s power supply however doing so will effectively defeat the isolation and will reduce noise immunity Table 2 10 PS2815 4 Opto Device Specifica...

Page 31: ...8 OPTOIN3 OPTOIN2 OPTOIN1 OPTOIN0 Figure 2 6 Inputs Connected in Current Sourcing Mode J108 INPUT SWITCHES Current Sinking 5 24VDC OPTOINCOM J108 24 J108 26 J108 25 J108 18 J108 17 J108 OPTOIN3 OPTOIN...

Page 32: ...Connector Pin Assignment J108 Pin Description 3 High Speed Input 4 4 High Speed Input 4 5 High Speed Input 5 6 High Speed Input 5 Table 2 13 High Speed Digital Input Specifications Input Voltage Input...

Page 33: ...ations J108 Specification Value Output Voltage 10 V to 10 V Output Current 5 mA Resolution bits 16 bits Resolution volts 305 V Table 2 15 Analog Output 0 Connector Pin Assignment J108 Pin Description...

Page 34: ...alue AI AI 10 V to 10 V 1 Resolution bits 16 bits Resolution volts 305 V 1 Signals outside of this range may damage the input Table 2 17 Analog Input Connector Pin Assignment J108 Pin Description 13 A...

Page 35: ...l voltage command input allows the user to directly command the high voltage amplifier Table 2 18 Analog I O Connector Pin Assignment J107 Pin Description Connector 1 Reserved 1 5 6 9 2 Reserved 3 Res...

Page 36: ...eing sent to the Voltage Monitor output pin Table 2 19 Voltage Monitor Output Connector Pin Assignment J107 Pin Description 5 Piezo Voltage Monitor 8 Analog Common Table 2 20 Voltage Monitor Output Sc...

Page 37: ...d is not active by default Table 2 22 External Voltage Command Connector Pin Assignment J107 Pin Description 4 External Voltage Command 8 Analog Common Table 2 23 External Voltage Command Scaling Exte...

Page 38: ...FIREWIRE Figure 2 10 FireWire Interface Table 2 25 FireWire Card Part Numbers Part Number Description NFIRE PCI OHCI compliant FireWire PCI interface card 3 port NFIRE PCIE OHCI compliant FireWire PC...

Page 39: ...30 3 m 10 ft long 6 pin to 6 pin NCONNECT 15 1 5 m 5 ft long 6 pin to 6 pin NCONNECT 9 0 9 m 3 ft long 6 pin to 6 pin NCONNECT 10000 GOF 10 m 32 8 ft glass fiber optical cable NCONNECT 15000 GOF 15 m...

Page 40: ...ntly reserved for future expansion J104 J105 High Voltage DANGER FIREWIRE S1 DEVICE NUMBER ON 0 1 2 3 4 5 STAGE J106 SYNC J103 PWR ENB FLT POWER INPUT AC1 AC2 AUX I O J108 TB101 100 240V 50 60Hz 2A MA...

Page 41: ...7 PC Configuration and Operation Information For additional information about PC configuration hardware requirements programming utilities and system operation refer to the Help file www aerotech com...

Page 42: ...Installation and Configuration Ndrive QL Hardware Manual 42 Chapter 2 www aerotech com This page intentionally left blank All manuals and user guides at all guides com...

Page 43: ...serious problem with the system or setup consult Aerotech for assistance Table 3 1 LED Description LED Description PWR Turns green when power is applied ENB FLT Turns Red during initial system start...

Page 44: ...to enter the Ndrive QL Visually inspect all cables and connections Tighten or re secure any loose connections Replace worn or frayed cables Replace broken connectors Cleaning The Ndrive QL chassis can...

Page 45: ...Materials Authorization RMA number must accompany any returned product s The RMA number may be obtained by calling an Aerotech service center or by submitting the appropriate request available on our...

Page 46: ...d in the following On Site Non Warranty Repair section apply On site Non Warranty Repair If any Aerotech product cannot be made functional by telephone assistance or purchased replacement parts and ca...

Page 47: ...Agency Approvals l Section 1 1 Electrical Specifications l Section 2 1 Unpacking the Chassis l Section 2 2 2 I O and Signal Wiring Requirements l Section 2 4 1 Position Synchronized Output PSO l Secti...

Page 48: ...Revision History Ndrive QL Hardware Manual 48 Appendix B www aerotech com This page intentionally left blank All manuals and user guides at all guides com...

Page 49: ...dity 18 I Input Frequency 16 Input Power 16 Input Voltage 16 inspect 19 inspect all cables and connections 44 Inspect cooling vents 44 Inspection 44 Installation and Configuration 19 M Mechanical Desi...

Page 50: ...Index Ndrive QL Hardware Manual 50 Index www aerotech com This page intentionally left blank All manuals and user guides at all guides com...

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