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Ndrive QL Hardware Manual

Installation and Configuration

OPTOCOM

5-24 VDC

1

1

OUTPUT SWITCHES

J108

J108-15

J108-7

J108-8

J108-9

J108-16

DIODE REQUIRED ON EACH OUTPUT THAT DRIVES AN INDUCTIVE DEVICE (COIL), SUCH AS A RELAY.

+

-

+

LOAD

-

+

LOAD

-

+

LOAD

-

+

LOAD

-

OPTOOUT0

OPTOOUT1

OPTOOUT2

OPTOOUT3

Figure 2-4:

Outputs Connected in Current Sourcing Mode (J108)

OPTOCOM

5-24 VDC

1

1

OUTPUT SWITCHES

J108

J108-15

J108-7

J108-8

J108-9

J108-16

DIODE REQUIRED ON EACH OUTPUT THAT DRIVES AN INDUCTIVE DEVICE (COIL), SUCH AS A RELAY.

+

-

+

LOAD

-

+

LOAD

-

+

LOAD

-

+

LOAD

-

OPTOOUT0

OPTOOUT1

OPTOOUT2

OPTOOUT3

Figure 2-5:

Outputs Connected in Current Sinking Mode (J108)

www.aerotech.com

Chapter 2

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Summary of Contents for Ndrive QL Series

Page 1: ...Voltage DANGER FIREWIRE S1 DEVICE NUMBER ON 0 1 2 3 4 5 STAGE J106 SYNC J103 PWR ENB FLT POWER INPUT AC1 AC2 AUX I O J108 TB101 100 240V 50 60Hz 2A MAX ANALOG I O J107 A B Revision 1 03 00 Ndrive QL H...

Page 2: ...vice aerotech com 101 Zeta Drive Pittsburgh PA 15238 2811 www aerotech com United Kingdom Japan Phone 44 0 1256 855055 Fax 44 0 1256 855649 Email service aerotech co uk Phone 81 0 50 5830 6814 Fax 81...

Page 3: ...ng Requirements 21 2 2 3 Communication Channel Settings 22 2 3 Stage Power and Feedback Connections J106 23 2 4 Auxiliary I O Connector J108 25 2 4 1 Position Synchronized Output PSO 26 2 4 2 Opto Iso...

Page 4: ...Interface 27 Figure 2 4 Outputs Connected in Current Sourcing Mode J108 29 Figure 2 5 Outputs Connected in Current Sinking Mode J108 29 Figure 2 6 Inputs Connected in Current Sourcing Mode J108 31 Fi...

Page 5: ...8 32 Table 2 13 High Speed Digital Input Specifications 32 Table 2 14 Analog Output Specifications J108 33 Table 2 15 Analog Output 0 Connector Pin Assignment J108 33 Table 2 16 Differential Analog In...

Page 6: ...Table of Contents Ndrive QL Hardware Manual 6 www aerotech com This page intentionally left blank...

Page 7: ...ltage Directive LVD 2011 65 EU RoHS 2 Directive and has been designed to be in conformity with the applicable requirements of the following documents when installed and used in accordance with the man...

Page 8: ...ve QL Drives have been tested and found to be in accordance to the following listed Agency Approvals Approval Certification CUS NRTL Approving Agency TUV SUD America Inc Certificate U8 16 06 68995 019...

Page 9: ...pose a tripping hazard Securely mount and position all system cables to avoid potential hazards 6 This product must be mounted securely Improper mounting can result in injury and damage to the equipm...

Page 10: ...Declaration of Conformity Ndrive QL Hardware Manual 10 www aerotech com This page intentionally left blank...

Page 11: ...4 5 STAGE J106 SYNC J103 PWR ENB FLT POWER INPUT AC1 AC2 AUX I O J108 TB101 100 240V 50 60Hz 2A MAX ANALOG I O J107 A B 2 3 1 5 Set the Communication Channel Device Number S1 Connect to the Firewire J...

Page 12: ...Quick Installation Guide Ndrive QL Hardware Manual 12 www aerotech com This page intentionally left blank...

Page 13: ...g capabilities provide a real time link to external systems The QL also offers high speed positioning latching capability and single axis position synchronized output PSO for generation of pulses base...

Page 14: ...input and one 16 bit analog output l Single axis Position Synchronized Output PSO standard l Motion Designer software is used to graphically generate and edit motion profiles that execute on the contr...

Page 15: ...lash Config Power Supply High Voltage Amplifier Heatsink Over Temperature AUX I O J108 Analog Input 0 Analog Output 0 2 High Speed Opto Inputs 4 Opto Inputs 4 Opto Outputs PSO Output SIN COS MRK SYNC...

Page 16: ...ranging 85 264 VAC auto ranging Input Frequency 47 63 Hz 47 63 Hz Peak Inrush Current 25 A 115 VAC 50 A 230 VAC 25 A 115 VAC 50 A 230 VAC Input Power 75 W 75 W Piezo Actuator Output Voltage 30 to 150...

Page 17: ...EVICE NUMBER ON 0 1 2 3 4 5 STAGE J106 SYNC J103 PWR ENB FLT POWER INPUT AC1 AC2 AUX I O J108 TB101 100 240V 50 60Hz 2A MAX ANALOG I O J107 A B 157 5 6 20 4 8 0 19 10 3 0 41 31 8 1 25 20 8 0 82 4 5 0...

Page 18: ...erature Operating 0 to 50 C 32 to 122 F Storage 30 to 85 C 22 to 185 F Humidity Maximum relative humidity is 80 for temperatures up to 31 C Decreasing linearly to 50 relative humidity at 40 C Non cond...

Page 19: ...with desiccant Ensure that the antistatic material is not damaged during unpacking Visually inspect the container of the QL for any evidence of shipping damage If any such damage exists notify the shi...

Page 20: ...e properly The AC1 and AC2 inputs are internally fused Figure 2 1 shows the required connections to the control power input POWER INPUT AC1 AC2 TB101 100 240V 50 60Hz 2A MAX Figure 2 1 Power Input Con...

Page 21: ...not contact one another This reduces the risk of electric shock and improves system performance Table 2 2 I O and Signal Wiring Specifications Connection Specification Value Signal Wiring Cable Wire R...

Page 22: ...munication channel will be configured by the Axis 2 parameters etc Table 2 3 Device Number Switch Settings S1 Device Switch Settings Off is indicated by Switch Location 4 3 2 1 0 1 ON ON ON ON ON J10...

Page 23: ...etween pins 13 and 25 Refer to Section 1 1 for electrical specifications The frame ground connection must be made when connecting third party stages Table 2 4 Power and Feedback Connector J106 Pin Des...

Page 24: ...Hardware Manual THIRD PARTY STAGE 13 25 22 21 12 PIEZO OPTIONAL POSITION FEEDBACK SIGNAL COMMON FRAME GROUND PIEZO ACTUATOR HIGH VOLTAGE OUTPUT PIEZO ACTUATOR RETURN QL Figure 2 2 Connection to Third...

Page 25: ...Opto Isolated Output 2 10 Aux Cosine 11 Aux Cosine 12 5 Volt 500 mA max 13 Analog Input 0 Differential 14 Analog Input 0 Differential 15 Common for Opto Isolated Outputs 0 3 16 Opto Isolated Output 3...

Page 26: ...n RS 422 line receiver or opto isolator is recommended especially when using long cable lengths in noisy environments or when high frequency pulse transmission is required It is best to locate the lin...

Page 27: ...by reversing connections to Pins 19 and 20 Aux Marker 120 180 typical 10 mA 180 Differential J108 5 VDC 1K 1K 33 33 20 19 Active Low Output Active High Output 8 mA max Aux Marker Single Ended 5 VDC I...

Page 28: ...ctions can be directly connected to the drive s power supply however doing so will effectively defeat the isolation and will reduce noise immunity Table 2 8 Digital Output Specifications Opto Device S...

Page 29: ...OAD LOAD LOAD LOAD OPTOOUT0 OPTOOUT1 OPTOOUT2 OPTOOUT3 Figure 2 4 Outputs Connected in Current Sourcing Mode J108 OPTOCOM 5 24 VDC 1 1 OUTPUT SWITCHES J108 J108 15 J108 7 J108 8 J108 9 J108 16 DIODE R...

Page 30: ...on The opto isolator s common connections can be directly connected to the drive s power supply however doing so will effectively defeat the isolation and will reduce noise immunity Table 2 10 PS2815...

Page 31: ...25 J108 18 J108 17 J108 OPTOIN3 OPTOIN2 OPTOIN1 OPTOIN0 Figure 2 6 Inputs Connected in Current Sourcing Mode J108 INPUT SWITCHES Current Sinking 5 24VDC OPTOINCOM J108 24 J108 26 J108 25 J108 18 J108...

Page 32: ...gh Speed Digital Input Connector Pin Assignment J108 Pin Description 3 High Speed Input 4 4 High Speed Input 4 5 High Speed Input 5 6 High Speed Input 5 Table 2 13 High Speed Digital Input Specificati...

Page 33: ...Analog Output Specifications J108 Specification Value Output Voltage 10 V to 10 V Output Current 5 mA Resolution bits 16 bits Resolution volts 305 V Table 2 15 Analog Output 0 Connector Pin Assignmen...

Page 34: ...ns J108 Specification Value AI AI 10 V to 10 V 1 Resolution bits 16 bits Resolution volts 305 V 1 Signals outside of this range may damage the input Table 2 17 Analog Input Connector Pin Assignment J1...

Page 35: ...tage signal The external voltage command input allows the user to directly command the high voltage amplifier Table 2 18 Analog I O Connector Pin Assignment J107 Pin Description Connector 1 Reserved 1...

Page 36: ...5 and buffered before being sent to the Voltage Monitor output pin Table 2 19 Voltage Monitor Output Connector Pin Assignment J107 Pin Description 5 Piezo Voltage Monitor 8 Analog Common Table 2 20 Vo...

Page 37: ...controller software and is not active by default Table 2 22 External Voltage Command Connector Pin Assignment J107 Pin Description 4 External Voltage Command 8 Analog Common Table 2 23 External Volta...

Page 38: ...I O J107 A B J104 J105 FIREWIRE Figure 2 10 FireWire Interface Table 2 25 FireWire Card Part Numbers Part Number Description NFIRE PCI OHCI compliant FireWire PCI interface card 3 port NFIRE PCIE OHC...

Page 39: ...pin to 6 pin NCONNECT 30 3 m 10 ft long 6 pin to 6 pin NCONNECT 15 1 5 m 5 ft long 6 pin to 6 pin NCONNECT 9 0 9 m 3 ft long 6 pin to 6 pin NCONNECT 10000 GOF 10 m 32 8 ft glass fiber optical cable N...

Page 40: ...tary bus which is currently reserved for future expansion J104 J105 High Voltage DANGER FIREWIRE S1 DEVICE NUMBER ON 0 1 2 3 4 5 STAGE J106 SYNC J103 PWR ENB FLT POWER INPUT AC1 AC2 AUX I O J108 TB101...

Page 41: ...on and Configuration 2 7 PC Configuration and Operation Information For additional information about PC configuration hardware requirements programming utilities and system operation refer to the Help...

Page 42: ...Installation and Configuration Ndrive QL Hardware Manual 42 Chapter 2 www aerotech com This page intentionally left blank...

Page 43: ...a fuse indicates a more serious problem with the system or setup consult Aerotech for assistance Table 3 1 LED Description LED Description PWR Turns green when power is applied ENB FLT Turns Red durin...

Page 44: ...must not be permitted to enter the Ndrive QL Visually inspect all cables and connections Tighten or re secure any loose connections Replace worn or frayed cables Replace broken connectors Cleaning Th...

Page 45: ...such approval A Return Materials Authorization RMA number must accompany any returned product s The RMA number may be obtained by calling an Aerotech service center or by submitting the appropriate r...

Page 46: ...ms and conditions stated in the following On Site Non Warranty Repair section apply On site Non Warranty Repair If any Aerotech product cannot be made functional by telephone assistance or purchased r...

Page 47: ...ration of Conformity l Agency Approvals l Section 1 1 Electrical Specifications l Section 2 1 Unpacking the Chassis l Section 2 2 2 I O and Signal Wiring Requirements l Section 2 4 1 Position Synchron...

Page 48: ...Revision History Ndrive QL Hardware Manual 48 Appendix B www aerotech com This page intentionally left blank...

Page 49: ...ed Data Capture 16 Humidity 18 I Input Frequency 16 Input Power 16 Input Voltage 16 inspect 19 inspect all cables and connections 44 Inspect cooling vents 44 Inspection 44 Installation and Configurati...

Page 50: ...Index Ndrive QL Hardware Manual 50 Index www aerotech com This page intentionally left blank...

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