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Safety

BLMF Hardware Manual

W A R N I N G :  To minimize the possibility of electrical shock, bodily injury or death the
following precautions must be followed.

1. Aerotech's motors are meant to be part of a drive package consisting of an amplifier and a

controller. The motor relies on the drive package for fault protection. Aerotech, Inc. does
not approve of their motors being used in any other way.

2. To prevent electrical shock hazards, allow only qualified persons to install and service this

equipment.

3. Equipment grounds must be in place and maintained to reduce the risk of serious or

potentially fatal injury from electric shock.

4. Moving parts can cause crushing or shearing injuries. Access to all stage and motor parts

must be restricted while connected to a power source.

5. Never install or operate equipment that appears to be damaged.
6. Disconnect electrical power to the motor before performing maintenance procedures. In

addition, uncouple or otherwise prevent motor-coupled machinery from moving the motor
during service.

7. Motors are capable of very high speeds and acceleration rates. Always avoid being in the

direct path of moving machinery.

8. The motor over temperature sensor must be monitored by the drive and used to shut down

the drive in the event of excessive motor temperatures.

9. Cables can pose a tripping hazard. Securely mount and position all system cables to avoid

potential hazards.

10. Do not expose this product to environments or conditions outside of the listed

specifications. Exceeding environmental or operating specifications can cause damage to
the equipment.

11. The BLMF motor must be mounted securely. Improper mounting can result in injury and

damage to the equipment.

12. Use care when moving the BLMF motor. Lifting or transporting the BLMF motor improperly

can result in injury or damage to the BLMF.

13. This product is intended for light industrial manufacturing or laboratory use. Use of this

product for unintended applications can result in injury and damage to the equipment.

14. If the product is used in a manner not specified by the manufacturer, the protection

provided by the product can be impaired and result in damage, shock, injury, or death.

10

www.aerotech.com

Summary of Contents for BLMF Series

Page 1: ...Revision 2 01 00 Flat Linear Motor Hardware Manual...

Page 2: ...vice aerotech com 101 Zeta Drive Pittsburgh PA 15238 2811 www aerotech com United Kingdom Japan Phone 44 0 1256 855055 Fax 44 0 1256 855649 Email service aerotech co uk Phone 81 0 50 5830 6814 Fax 81...

Page 3: ...ightness and Flatness Requirements 22 2 3 Mechanical Arrangement of the Magnet Track 22 2 4 Track Stacking 23 2 5 Position Transducer Resolution 23 2 6 Cable Management 23 2 7 Motor Wiring 24 2 7 1 Mo...

Page 4: ...imensions 18 Figure 2 1 BLMF Straightness and Flatness Tolerances 22 Figure 2 2 Stacking Tracks 23 Figure 2 3 Linear Motor with Tape Scale Encoder and Cable Management 23 Figure 2 4 Wiring Overview 24...

Page 5: ...le 1 3 BLMFI Forcer Models BLMFI 264 and BLMFI 386 13 Table 1 4 BLMFS Forcer Models BLMFS 81 BLMFS 142 BLMFS 264 14 Table 1 5 BLMFS Forcer Models BLMFS 325 BLMFS 386 15 Table 1 6 BLMFS5 Forcer Models...

Page 6: ...Table of Contents BLMF Hardware Manual 6 www aerotech com This page intentionally left blank...

Page 7: ...ive and has been designed to be in conformity with the applicable requirements of the following documents when installed and used in accordance with the manufacturer s supplied installation instructio...

Page 8: ...Declaration of Conformity BLMF Hardware Manual 8 www aerotech com This page intentionally left blank...

Page 9: ...1 The user must restrict user access to motor coil wires while energized This is accomplished by providing an enclosure around the operating components which when opened removes power to the drive The...

Page 10: ...ng the motor during service 7 Motors are capable of very high speeds and acceleration rates Always avoid being in the direct path of moving machinery 8 The motor over temperature sensor must be monito...

Page 11: ...S 386 386 mm long flat linear motor forcer with thermistor steel lamination design for higher force BLMFS5 142 142 mm long flat linear motor forcer steel lamination design with HED and temperature swi...

Page 12: ...Arms 10 68 2 40 5 34 1 20 20 60 4 63 10 30 2 32 Motor Constant 2 4 N W lb W 3 14 0 71 4 31 0 97 Resistance 25 C line line 5 5 1 4 10 9 2 7 Inductance line line mH 2 9 0 73 6 5 1 63 Thermal Resistance...

Page 13: ...e line line mH 3 50 14 00 5 20 21 20 Thermal Resistance No Cooling C W 0 66 0 38 Maximum Bus Voltage VDC 340 340 Mechanical Specifications Coil Weight kg lb 1 10 2 42 1 70 3 74 Coil Length mm in 264 2...

Page 14: ...e 25 C line line 5 5 1 4 10 9 2 7 5 3 21 2 Inductance line line mH 4 50 1 13 10 40 2 60 5 70 22 80 Thermal Resistance No Cooling C W 1 92 1 20 0 66 Maximum Bus Voltage VDC 340 340 340 Mechanical Speci...

Page 15: ...Inductance line line mH 7 40 29 60 8 75 35 00 Thermal Resistance No Cooling C W 0 47 0 47 0 38 0 38 Maximum Bus Voltage VDC 340 340 340 340 Mechanical Specifications Coil Weight kg lb 2 31 5 08 2 76 6...

Page 16: ...otor Constant 2 4 N W lb W 14 40 3 24 14 40 3 24 20 37 4 58 20 37 4 58 24 94 5 61 24 94 5 61 Resistance 25 C line line 1 7 6 7 0 8 3 4 0 6 2 2 Inductance line line mH 9 90 39 60 4 95 19 80 3 30 13 20...

Page 17: ...llustrations are for reference only and were complete and accurate as of this manual s release The most recent system drawings and schematics can be found on your software DVD or on www aerotech com F...

Page 18: ...Overview BLMF Hardware Manual Figure 1 2 BLMFS5 Model Dimensions Figure 1 3 BLMFS5 Mounting Track MTF5 Dimensions 18 Chapter 1 www aerotech com...

Page 19: ...70 RH non condensing in original packaging Ambient conditions need to be such that condensation on the motor does not occur The motors are not to be used in wash down environments Altitude Operating 0...

Page 20: ...Overview BLMF Hardware Manual 20 Chapter 1 www aerotech com This page intentionally left blank...

Page 21: ...e BLMFS or BLMFS5 forcer The forcer will clamp to the track with extreme force if allowed to do so Attach the forcer rigidly in its mounting position working away from the track not above it The force...

Page 22: ...from the magnet track center line during motion refer to Figure 2 1 Generally the BLMF motor operates regardless of straightness provided the forcer does not contact the magnet track during motion Fl...

Page 23: ...resolution 2 6 Cable Management A high flex cable management system must be used to connect the forcer and feedback signals to the stationary motion controller The cable that exits the BLMF forcer is...

Page 24: ...d efforts must also be made to reduce EMI emissions and to increase EMI immunity through proper cable selection and installation In addition to supplying the external wiring the customer is also respo...

Page 25: ...rating of the motor must be used to set the motor over current protection fault If the motor is being installed in a system not configured by Aerotech the customer is responsible for providing the ne...

Page 26: ...C W A R N I N G The thermal protective device used in the motor must be incorporated in an external shutdown circuit to provide protection to the motor Figure 2 5 Thermal Sensor Resistance as a Funct...

Page 27: ...nction of the forcer position Aerotech linear motor Hall sensors provide a unique set of Hall sensor outputs every sixty electrical degrees Therefore the forcer position can be resolved to any of six...

Page 28: ...redetermined temperature rise of the motor This temperature rise is based on a single set of operating conditions as noted on the motor specifications The use of supplemental cooling allows for increa...

Page 29: ...of debris on the motor etc Motors should be wiped with a clean dry cloth to remove any grease dirt or other material that has accumulated on the motor Fluids and sprays are not recommended for chance...

Page 30: ...Assembly and Installation BLMF Hardware Manual 30 Chapter 2 www aerotech com This page intentionally left blank...

Page 31: ...ch approval A Return Materials Authorization RMA number must accompany any returned product s The RMA number may be obtained by calling an Aerotech service center or by submitting the appropriate requ...

Page 32: ...and conditions stated in the following On Site Non Warranty Repair section apply On site Non Warranty Repair If any Aerotech product cannot be made functional by telephone assistance or purchased repl...

Page 33: ...tions Table 1 1 l Updated Basic Specifications Section 1 1 l Updated Dimensions Section 1 2 l Updated Flatness specifications Section 2 2 l Updated Motor Wiring specifications Section 2 7 l Updated Th...

Page 34: ...Revision History BLMF Hardware Manual 34 Appendix B www aerotech com This page intentionally left blank...

Page 35: ...386 Specifications 15 BLMFS 81 Specifications 14 BLMFS5 142 Specifications 16 BLMFS5 262 Specifications 16 BLMFS5 382 Specifications 16 E EMI emissions 24 EMI immunity 24 external wiring 24 F Flatness...

Page 36: ...Index BLMF Hardware Manual 36 Index www aerotech com This page intentionally left blank...

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