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Table of Contents

AMG-LP Hardware Manual

Safety Procedures and Warnings

Read this manual in its entirety before installing, operating, or servicing this product. If you do not understand
the information contained herein, contact an Aerotech representative before proceeding. Strictly adhere to
the statements given in this section and other handling, use, and operational information given throughout
the manual to avoid injury to you and damage to the equipment.

The following statements apply wherever the Warning or Danger symbol appears within this manual. Failure
to observe these precautions could result in serious injury to those individuals performing the procedures
and/or damage to the equipment.

D A N G E R : This product contains potentially lethal voltages. To reduce the possibility of
electrical shock, bodily injury, or death the following precautions must be followed.

1.

Access to the AMG-LP and component parts must be restricted while connected to a

power source.

2.

Do not connect or disconnect any electrical components or connecting cables while

connected to a power source.

3.

Disconnect electrical power before servicing equipment.

4.

All components must be properly grounded in accordance with local electrical safety

requirements.

5.

Operator safeguarding requirements must be addressed during final integration of the

product.

W A R N I N G :  To minimize the possibility of electrical shock, bodily injury or death the
following precautions must be followed.

1.

Moving parts can cause crushing or shearing injuries. Access to all stage and motor parts

must be restricted while connected to a power source.

2.

Cables can pose a tripping hazard. Securely mount and position all system cables to avoid

potential hazards.

3.

Do not expose this product to environments or conditions outside of the listed

specifications. Exceeding environmental or operating specifications can cause damage to
the equipment.

4.

The AMG-LP stage must be mounted securely. Improper mounting can result in injury and

damage to the equipment.

5.

Use care when moving the AMG-LP stage. Lifting or transporting the AMG-LP stage

improperly can result in injury or damage to the AMG-LP.

6.

This product is intended for light industrial manufacturing or laboratory use. Use of this

product for unintended applications can result in injury and damage to the equipment.

7.

If the product is used in a manner not specified by the manufacturer, the protection

provided by the product can be impaired and result in damage, shock, injury, or death.

8.

Operators must be trained before operating this equipment.

9.

All service and maintenance must be performed by qualified personnel.

6

www.aerotech.com

Summary of Contents for AMG100LP

Page 1: ...Revision 1 04 00 AMG LP Hardware Manual...

Page 2: ...vice aerotech com 101 Zeta Drive Pittsburgh PA 15238 2811 www aerotech com United Kingdom Japan Phone 44 0 1256 855055 Fax 44 0 1256 855649 Email service aerotech co uk Phone 81 0 50 5830 6814 Fax 81...

Page 3: ...tallation 13 2 1 Unpacking and Handling the Stage 13 2 2 Dimensions 15 2 3 Securing the Stage to the Mounting Surface 18 2 4 Attaching the Payload to the Stage 19 Chapter 3 Electrical Specifications a...

Page 4: ...P Dimensions 16 Figure 2 4 AMG200LP Dimensions 17 Figure 2 5 View of an AMG LP Stage Showing Mounting Holes 18 Figure 3 1 Motor and Feedback Wiring 25 Figure 3 2 Machine Direction 30 Figure 3 3 Hall P...

Page 5: ...2 4 Pin Motor Connector Mating Connector 23 Table 3 3 25 Pin Feedback Connector Pin Assignments AZ and EL 24 Table 3 4 Feedback Connector Mating Connector 24 Table 3 5 Feedback Specifications 26 Tabl...

Page 6: ...ety requirements 5 Operator safeguarding requirements must be addressed during final integration of the product W A R N I N G To minimize the possibility of electrical shock bodily injury or death the...

Page 7: ...ther more declares that it is not allowed to put the equipment into service until the machinery into which it is to be incorporated or of which it is to be a component has been found and declared to b...

Page 8: ...Table of Contents AMG LP Hardware Manual 8 www aerotech com This page intentionally left blank...

Page 9: ...tions AMG LP Low Profile Direct Drive Gimbals AMG100LP Low profile direct drive gimbal AMG150LP Low profile direct drive gimbal AMG200LP Low profile direct drive gimbal Feedback Required E1 Incrementa...

Page 10: ...pecific application involves use above 2 000 m or below sea level Vibration Use the system in a low vibration environment Excessive floor or acoustical vibration can affect system performance Contact...

Page 11: ...tary Speed 3 100 rpm 100 rpm 100 rpm Maximum Load Capability 6 8 kg 6 8 kg 16 kg Axis Wobble 97 rad 97 rad 97 rad Orthogonality 72 rad 72 rad 72 rad Standard Finish Black Anodize with Hard Coated Cell...

Page 12: ...levated temperatures non operating for bake out performances Reduced air pressure eliminates significant convective heat transfer This coupled with the viscous vacuum compatible lubricants could resul...

Page 13: ...rmance of the AMG LP Use care when moving the AMG LP l Lift the stage by the yoke When moving the stage do not lift or support the stage by the optics cell N OTE If any damage has occurred during ship...

Page 14: ...Mechanical Specifications and Installation AMG LP Hardware Manual Figure 2 1 Shipping Brackets 14 Chapter 2 www aerotech com...

Page 15: ...proves its product offerings listed options may be superseded at any time All drawings and illustrations are for reference only and were complete and accurate as of this manual s release Refer to www...

Page 16: ...Mechanical Specifications and Installation AMG LP Hardware Manual Figure 2 3 AMG150LP Dimensions 16 Chapter 2 www aerotech com...

Page 17: ...AMG LP Hardware Manual Mechanical Specifications and Installation Figure 2 4 AMG200LP Dimensions www aerotech com Chapter 2 17...

Page 18: ...acetone or isopropyl alcohol and allow the cleaning solvent to completely dry Gently place the stage on the mounting surface N OTE To maintain accuracy the mounting surface must be flat to within 1 m...

Page 19: ...ordance with the system documentation Document all results for future reference For information on electrical installation refer to Chapter 3 and the documentation delivered with the stage N OTE If yo...

Page 20: ...Mechanical Specifications and Installation AMG LP Hardware Manual 20 Chapter 2 www aerotech com This page intentionally left blank...

Page 21: ...usually indicate the appropriate connections If system level integration was purchased an electrical drawing showing system interconnects has been supplied with the system separate from this document...

Page 22: ...Integrator or qualified installer is responsible for determining and meeting all safety and compliance requirements necessary for the integration of this stage into the final application D A N G E R...

Page 23: ...B A3 Motor Phase C 1 Motor Shield EMI shield 2 Reserved 3 Reserved 4 Reserved 5 Reserved A4 Frame ground motor protective ground Table 3 2 4 Pin Motor Connector Mating Connector Mating Connector Aero...

Page 24: ...sensor phase A 11 Hall Effect sensor phase C 12 Reserved 13 Reserved 14 Cosine 15 Cosine N 16 5 V power supply internally connected to Pin 3 17 Sine 18 Sine N 19 Reserved 20 Common ground internally c...

Page 25: ...Wiring All motor and controller manufacturers have their own designations for motor A B C and Hall signals A B C refer to Section 3 5 for motor phasing Shielded cables are required for the motor and...

Page 26: ...ls Sinusoidal Type Incremental Encoder 1 Vpk pk into 120 Load differential signals SIN SIN COS COS are 5 V pk pk relative to ground Digital Output Incremental Encoder RS422 485 compatible Table 3 6 AM...

Page 27: ...es 18 1 Performance is dependent upon heat sink configuration system cooling conditions and ambient temperature 2 Values shown 75 C rise above a 25 C ambient temperature with housed motor mounted to a...

Page 28: ...1 Performance is dependent upon heat sink configuration system cooling conditions and ambient temperature 2 Values shown 75 C rise above a 25 C ambient temperature with housed motor mounted to a 330...

Page 29: ...s 14 1 Performance is dependent upon heat sink configuration system cooling conditions and ambient temperature 2 Values shown 75 C rise above a 25 C ambient temperature with housed motor mounted to a...

Page 30: ...ack and motor signals and is dictated by the stage wiring refer to Section 3 5 for Motor and Feedback phasing information Programming direction of a stage is set by the controller that is used to move...

Page 31: ...are Manual Electrical Specifications and Installation 3 5 Motor and Feedback Phasing Motor phase voltage is measured relative to the virtual wye common point Figure 3 3 Hall Phasing www aerotech com C...

Page 32: ...lectrical Specifications and Installation AMG LP Hardware Manual Figure 3 4 Analog Encoder Phasing Reference Diagram Figure 3 5 Encoder Phasing Reference Diagram Standard 32 Chapter 3 www aerotech com...

Page 33: ...pplication process uses only a small portion of travel for most of the duty cycle periodically drive the stage through full travel to redistribute the lubrication in the bearingsand worm drive Monthly...

Page 34: ...ation Stage moves uncontrollably l Encoder sine and cosine signal connections refer to Chapter 3 and Controller documentation l Motor Connections refer to Chapter 3 and Controller documentation Stage...

Page 35: ...uch approval A Return Materials Authorization RMA number must accompany any returned product s The RMA number may be obtained by calling an Aerotech service center or by submitting the appropriate req...

Page 36: ...and conditions stated in the following On Site Non Warranty Repair section apply On site Non Warranty Repair If any Aerotech product cannot be made functional by telephone assistance or purchased rep...

Page 37: ...rnings 1 03 00 Changed pin 8 to reserved 1 02 00 l Added Export Restrictions l Added Declaration of Incorporation l Added Environmental Specifications l Safety information and warnings added l Motor s...

Page 38: ...Revision History AMG LP Hardware Manual 38 Appendix B www aerotech com This page intentionally left blank...

Page 39: ...schedule 33 isopropyl alcohol 33 L label 13 Lifting Instructions 13 lubrication 33 Lubrication 33 M mounting surface 18 P part number 13 Performance Specifications S 130 27 S 180 28 S 76 29 Protection...

Page 40: ...Index AMG LP Hardware Manual Thermistor Specifications 26 V Vibration 10 W Warranty and Field Service 35 40 Index www aerotech com...

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