AeroPlus Corvus Racer 540 35CC Assembly Manual Download Page 7

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Sand the area on the horn that fits inside the rudder so the glue bonds better 

 

 
 

 

Glue the rudder hinges into both the rudder and fin using epoxy glue.  Remember to use Vaseline 
on the hinge joint.  While drying, use tape to keep it in alignment. 

  

 

 

Glue the rudder horns through the rudder with epoxy; wipe off excess glue while it is wet.  Use the 
ball joint and bolt while gluing to maintain alignment.  While still movable, measure that the same 
amount pushes out each side.  Care needs to be taken here, otherwise your rudder geometry will 
be incorrect. 

 

 

Assemble the rudder servo control arm as below, drill holes for screws and use C.A glue to stop the 
nuts from coming loose. 

  

 

 

Fit the rudder servo and drill holes using a fine drill for the servo screws; drop thin C.A glue into the 
holes to strengthen the wood. 

  

 

 

Using servo screws, fix the servo in place; note that the spline is towards the front of the plane 

Summary of Contents for Corvus Racer 540 35CC

Page 1: ...2C 1 10 1 40 4C Gasoline 20 40cc gas DA 35 DLE 30 35RA MLD35 JC30Evo Electric AXI 5320 5330 6 8S Lipo Radio 4CH 5 6 servos Description Carbon Fiber Wing tube and sleeves Landing gear Tail gear Fibergl...

Page 2: ...ay have wrinkles We highly recommend that you take time to re seal all covering edges with an iron and to use a heat gun to remove any wrinkles and re tighten the covering It is best to do this now wh...

Page 3: ...l spacer to the inside of the wheel pant on what will be the outer side of the pant Use the bolt to help centre the spacer Next insert the bolt from what will be the outside of the wheel pant put one...

Page 4: ...d lock nut Repeat for other side Horizontal Stab First remove the covering where the elevator horns fit into the stab use either a soldering iron or a sharp hobby knife Test fit the horns before gluin...

Page 5: ...n alignment while drying Before fitting the elevator servo fix an extension lead so that the wire can be routed through the cardboard tube wire holder in the fuselage Be sure to secure the coupling Re...

Page 6: ...your TX and fit a servo arm Use either an aftermarket arm or attach the arms that were supplied to a servo head Screw ball joints onto the pushrod use pliers to hold pushrod and bolt in place with su...

Page 7: ...xcess glue while it is wet Use the ball joint and bolt while gluing to maintain alignment While still movable measure that the same amount pushes out each side Care needs to be taken here otherwise yo...

Page 8: ...es to a taut tension Tail Gear Locate all parts as in picture When assembling remember to do a thread locker on all parts Assemble the Gear as per photo At the rear of the fuselage you will find a ply...

Page 9: ...heck each one by gently pulling to make sure that they are secure Remove the covering where the aileron horns are glued in place Use either a soldering iron or a sharp knife Using sand paper rough the...

Page 10: ...ug clip Fit the servo and centre the servo arm Using the pushrod supplied Ball links onto each end The correct length will leave the aileron lined up to the inner part still attached to the wing Using...

Page 11: ...gly Mount the engine with the stand offs to the bulkhead Remember to use large washers on the inside to spread the load and use plenty of thread lockers Exhaust options Depending on the engine many ex...

Page 12: ...sually three times out to one in Fit the ignition on the side of the motor box Use Velcro and a strap to ensure it does not come off with vibration The cowl is fixed in 4 places 2 at the top and 2 at...

Page 13: ...to the engine bulkhead Depending on the length of your motor you may need to use the supplied round plywood spacers to achieve the correct length for the motor Mount the ESC in airflow on the side of...

Page 14: ...d 3D at the flip of a switch Low Rates Exponential High Rate Exponential Elevator 15 20 deg 15 20 35 45 deg 45 60 Ailerons 15 20 deg 15 20 35 45 deg 45 60 Rudder25 30 deg 15 20 35 45 deg 45 60 For tes...

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