AeroDesignWorks HORNET-III Manual Download Page 20

SECTION 5. Engine operation details

5.4

Auto calibration

A H

ORNET

-III with analogue (brushed) pump needs to perform this step for a sufficiently precise guess of the

pump’s voltage for full RPM for a correct throttle response until the correct voltage is known.

The reason for this is that the brushed pump’s characteristic curves are not entirely consistent and may differ

between between devices of the same model, or even due to different ambient conditions. Brushless pumps do
not have these inconsistencies up to negligible differences and do not require auto calibration.

The auto calibration sequence consists of the following steps.

1. Starting at idle RPM, the engine accelerates to the

calibration

RPM.

2. After reaching the calibration RPM, the ECU waits for the RPM, fuel flow and pump voltage to stabilise.

3. The engine then drops back to idle RPM.

4. Now that the pump voltage is known for idle and calibration RPM, an educated guess for the correct

pump voltage for full RPM can be made.

After completing the auto calibration, the engine will be in

automatic

mode (see Section 5.5).

5.5

Automatic mode

This is the standard mode of engine operation and will display as

AUTO

on the GSU. If a H

ORNET

-III with

analogue (brushed) fuel pump is used, the engine will run in mode

AUTO*

(automatic, pump voltage for full

RPM not yet known) until reaching full RPM once.

• The RPM between idle and full RPM is controlled by the user’s input.

• This is achieved by an RPM and temperature dependent fuel flow.

• Telemetry data is transmitted if a telemetry module is connected and configured.

• Temperature and RPM are monitored by the ECU, as are the battery voltage, the RC signal and the fuel

pump voltage.

• In case the RC signal is lost or outside acceptable ranges, the ECU will switch to

failsafe

mode (Section

5.6).

5.6

Fail-safe mode

If the RC signal is lost, the ECU will switch to

fail-safe

mode, which can be configured in the corresponding

menu via GSU (see Section 4.5.1). By default, the fail-safe mode is off, meaning the engine will shut down if
the RC signal is lost.

FAILSAFE DELAY

: The time (in

s

) the ECU will operate normally if the RC signal is lost before switching

to fail-safe mode.

Setting this to 0 will deactivate the fail-safe mode

.

FAILSAFE TIMEOUT

: The time (in

s

) the ECU is allowed to operate in

fail-safe

mode. After this time, the

engine will shut down by stopping the fuel pump. The default is 0, meaning instant shutdown.

FAILSAFE THROTTLE

: The throttle position the ECU assumes in

fail-safe

mode. Default is 0, so the

engine will go to idle speed.

If the fail-safe program was activated and for how long it ran during the last engine run can be found on a

status screen via GSU (see Section 4.2).

5.7

Cool-down mode

After the engine came to a standstill after turning off, the starter will cool the engine until the measured tem-
perature is below the corresponding threshold.

19

Summary of Contents for HORNET-III

Page 1: ...HORNET III manual Firmware v3 0 AeroDesignWorks GmbH Wankelstr 57 D 50996 K ln Germany 27th April 2022...

Page 2: ...ermination statuses 12 4 5 Main menu 12 4 5 1 Run time settings 12 4 5 2 User adjustments 12 4 5 3 System and periphery 13 4 5 4 GPS and airspeed value 14 4 5 5 Test functions 15 4 5 6 Expert menu 15...

Page 3: ...ECUs sold by AeroDesignWorks only work with our own range of model jet engines As they are configured for a fuel start we no longer provide information on using an auxiliary gas The firmware version v...

Page 4: ...not supervise the proper installation and operation of the jet engine the electronic components and the radio controller the end user is responsible for all of this The product comes with a 24 month l...

Page 5: ...gure 1a Note that there are two fuel valves for the two fuel lines labeled KEROSENE and IGNITION on the engine These valves and their fuel lines refered to as main and ignition in this manual 2 1 Grou...

Page 6: ...ta Datenkabel data Fernbedienung remote control a Connection scheme b ECU connectors Figure 1 Connecting the HORNET III 2 3 Fuel system The overall reliability of the jet engine system depends on a we...

Page 7: ...several days 2 5 GPS module A GPS module can be connected to the corresponding outlet on the ECU It does not need to be configured via GSU The GPS data is available in the corresponding menu see Secti...

Page 8: ...ry is transmitted if using a telemetry module It is possible to turn off the engine and going into cool down mode 4 Fail safe If the ECU recieves errors from the RC during the Automatic phase e g no s...

Page 9: ...revent overshoots we meas ured the time from the controller signal assuming its maximum value to the engine reaching 98 of the max imum RPM note the vertical green lines in Figure 2 With this definiti...

Page 10: ...EEPROM automatically upon saving them When the engine is in standby mode the start sequence can be initiated by simultaneously pressing up and escape This might be needed if one HORNET III is used to...

Page 11: ...GSU will display e g CONNECTED TO 4711 TYPE 005 In this example the successfully connected to an engine with serial number 4711 of type 005 6 Result of RPM check RPM CHECK OK or RPM CHECK FAILED This...

Page 12: ...p procedure Status Description OFF Engine is is off can be switched to standby by moving the throttle first to neutral and then to full see Section 5 2 2 STANDBY Engine is ready to receive the start s...

Page 13: ...below the acceptable limit during calibration MAX CAL VOLT EXCEEDED The maximum fuel pump voltage allowed was exceeded without reaching the re quired RPM CALCULATED MAX PUMPVOLT EXCEED The calculated...

Page 14: ...e RPM 5 000 DUR ING RAMP UP The engine could not reach the required RPM May be due to a broken starter or a jammed engine BATTERY VOLTAGE TOO LOW The battery voltage fell below the limit set by the us...

Page 15: ...ld be set at the beginning of each session as functions and safety checks depend on it 2 3 BATTERY VOLTAGES Set the voltage at which the battery is considered empty or full here This is important for...

Page 16: ...on the glow plug and escape aborts This program can only be used when the engine is off 5 3 IGNIT FUEL Pressing enter switches the valve from OFF to ON and vice versa 5 4 FUEL VALVE Pressing enter swi...

Page 17: ...menus please get in touch with our support at turbines aerodesignworks com 4 6 Necessary settings before starting At the start of each session i e before the engine s first start of the day the GSU s...

Page 18: ...off position If the throttle is then set to full position within three seconds the ECU will initiate the autostart sequence 3 Running After successfully completing the autostart sequence the ECU puts...

Page 19: ...d black lines corresponding to c1 0 3 and c1 0 7 in Figures 4a 4b result in throttle curves that are easier to control at both low and high RPM 5 3 Autostart The autostart sequence can be triggered wh...

Page 20: ...l reaching full RPM once The RPM between idle and full RPM is controlled by the user s input This is achieved by an RPM and temperature dependent fuel flow Telemetry data is transmitted if a telemetry...

Page 21: ...the GSU menu see Section 4 5 2 e g if the RC uses digital trimming ON replaces the maximum trim setting OFF replaces the minimum trim setting Leave the RC s trimming at maximum when using this switch...

Page 22: ...xes The maximum RPM for the B300F could not be re adjusted to 105 000 after lowering it This has been fixed When the GSU was used to modify values the user could not discard the changes Pressing escap...

Page 23: ...you for your attention Your team at AeroDesignWorks GmbH Wankelstr 57 D 50996 K ln Germany Telefon 49 0 221 98 43 11 50 Telefax 49 0 221 98 43 11 02 https aerodesignworks com turbines aerodesignworks...

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