AEROCOMPACT CompactMETAL TS08 Assembly Instructions Manual Download Page 1

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CompactMETAL

TS08/15

Assembly Instructions

Version: 01
Language: English | Original language: German
Original installation instructions

Important! Read carefully before installation!

Summary of Contents for CompactMETAL TS08

Page 1: ...CompactMETAL TS08 15 Assembly Instructions Version 01 Language English Original language German Original installation instructions Important Read carefully before installation...

Page 2: ...uctions in another lan guage are a translation of the assembly instructions in German The assembly instructions are protected by copyright Without written permission from AEROCOMPACT the assembly inst...

Page 3: ...ve equipment PPE 9 System Overview 10 Basic components TS system 10 Accessories 11 Bonding Accessories 11 Module Accessories 12 Installation Variations 12 Assembly 13 Measure the area 13 Installing th...

Page 4: ...TS08 15 www aerocompact com 4 Dismantle clamps 23 Appendix 24 UL Certification Notes 24 Load Rating 24...

Page 5: ...tions symbols terms and abbreviations are used The following symbols indicate notes which are not relevant to safety but which make working with the assembly instructions easier Requirements for an ac...

Page 6: ...T accepts no liability for loss of performance or damage of any kind to the PV modules Any other use of the TL25 38 system is considered improper Liability Warranty Guarantee These assembly instructio...

Page 7: ...rocompact system must be designed and planned with the AEROTOOL software Aerocompact is not responsible for the pro ject related statics of the roof structure for obtaining and documenting the roof ma...

Page 8: ...face Define walking routes and secure them with load distribution measures On roofing or roof structures that do not have sufficient load bearing capacity e g thin sheets corrugated fibre cement alway...

Page 9: ...falling objects Where this does not succeed affected areas must be closed to the public Persons involved in the construction project must wear safety helmets Personal protective equipment PPE Personal...

Page 10: ...com 10 SYSTEM OVERVIEW Basic components TS system 1 Middle clamp CLM10 2 End clamp CLE10 3 Thin sheet metal screw EJOT JF3 2 5 5x25 E11 4 Trapezoidal sheet metal short rail 80 mm 150 mm TS08 TS15 Thi...

Page 11: ...05 Elevation 2 Height adapter 3 3 in 83 mm EL10 Elevation 3 Safety Bolt LSP 4 Front tilt adapter 0 8in 20 mm PS Pitch 5 Rear tilt adapter 100 mm PM Pitch 6 Rear tilt adapter 180 mm PL Pitch Bonding Ac...

Page 12: ...ocking on X Rail MA RA 2 Microinverter clamp US MA MO 3 Cable tie clip to module CLP M Installation Variations Installing the modules directly on trapezoidal sheet metal short rail Installing the modu...

Page 13: ...the distance between the peaks crowns Take the dimensions of the module field from the Aerotool planning documents Determine module size Determine the distances between the peaks crowns Determine and...

Page 14: ...gasket compresses evenly all around see figure Tighten screws with attached rubber washer Mount screws with EPDM seal always with mechanical depth stop Ensure sealing Tighten the screws until the sea...

Page 15: ...apter must be mounted as flush as possible above the short rail If necessary a tolerance of max 1 cm 0 4 inch is allowed Install the height adapter on the short rail Place the hammerhead in the mounti...

Page 16: ...l tilt of 5 to 15 Front EL05 height adapter with PS tilt adapter Rear EL05 height adapter with PM PL tilt adapter The height of the elevation must not exceed 300 mm Installing the tilt adapter The til...

Page 17: ...roinverter clamp MA MO onto the module frame The microinverter is installed directly onto the module frame Install the microinverter onto the module according to the module manufacturer s instructions...

Page 18: ...hort rails or adapters Do not enter the modules under any circumstances Place the end clamps on the outermost row of short rails Place the first module Tighten the screws of the end clamps with 15 Nm...

Page 19: ...lace clamps Demount clamp Unscrew the screw at the clamp completely Depending on the mounting situation squeeze the clamp laterally and pull it out or pull it laterally out of the rail Bonding For bon...

Page 20: ...ound Attach the T Bolt Assembly to the rail Place the grounding wire onto the rails Attach the clamp and tighten with the nut Tighten the nut with 15 Nm or 11 ft lb Connect the wire to the on site gro...

Page 21: ...nding the array by terminating to on site ground For bonding and grounding always use certified UL 467 components bonding jumper grounding lug copper wire Bonding module rows with a bonding jumper Gro...

Page 22: ...nance items once a year A test of the system is necessary after severe weather events e g wind storm snow hail etc as well as after extreme events such as a hurricane or earthquake Complete System Che...

Page 23: ...com 23 DISASSEMBLY Disassemble components Disassembling the system Carry out the assembly steps in reverse order Dismantle clamps Completely unscrew the screw on the clamp If clamps are re installed M...

Page 24: ...330 72P Specific evaluations of other modules can be provided upon request and at cost a minimum of two mod ules are required In addition more than four attachment points per module can be set to acco...