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Ins

tall. AE S 2.1 US V0.0 20

17-0

1

INSTALLATION MANUAL

AEROCOMPACT S 

5°/10°/15°

Summary of Contents for CompactFLAT S10

Page 1: ...Install AE S 2 1 US V0 0 2017 01 INSTALLATION MANUAL AEROCOMPACT S 5 10 15...

Page 2: ...2...

Page 3: ...f the system as a result of assembly that is faulty and or deviating from the installation instructions and or the project report So lar Pro Tool preclude a material defect is not the responsibility o...

Page 4: ...ayout Made in Europe Minimum Order only 2 KWp Module Clamps with grounding pins TUV certified conforms to IEC 61215 Class A fire rated acc to ANSI UL 1703 when equipped with side deflectors tested wit...

Page 5: ...5 New System Update 2 1 NEW module clamp incl grounding pins TUV certified to UL2703 NEW cable management solution NEW fleece building protection mat certified and long term tested...

Page 6: ...o 60 ft standard higher buildings upon request Windload up to 50 psf 2 400 Pa uplift design load Snowload AEROCOMPACT standard up to 50 psf 2 400 Pa downforce design load AEROCOMPACT Alpine up to 92 p...

Page 7: ...7 S5 18 Sun angle S5 30 Sun angle S10 18 Sun angle S15 18 Sun angle S10 25 Sun angle S15 25 Sun angle...

Page 8: ...of 50 psf downforce and uplift The AEROCOMPACT Alpine Version is designed for maximum design loads of 92 psf downforce uplift unchanged All Values are Design loads as a load combination of dead weigh...

Page 9: ...e safety distances are not too short Radius of voltage 1 m in 1 000 Volt of voltage 3 m in 1 000 to 11 000 Volts of voltage 4 m in 11 000 to 22 000 Volts of voltage 5 m in 22 000 to 38 000 Volts of vo...

Page 10: ...d Bracket Cable Tie incl Clips function Ballast Tray Long Connector Clips for Windsheet End Clamp Revet Nut M8 Alpine back Bracket Middle Clamp Socket Screw M8x30 Flathead Screw Alpine front Bracket B...

Page 11: ...st Tray Aerocompact CONNECTOR Ballast Tray END OR MID CLAMP PV Module WINDSHEET PROTECTION PAD Rivet NUT M8 Rivet Nut M8 M8 Screw Ballast Block 16 x 8 x 2 inch Aerocompact FRONT SUPPORT BRACKET END CL...

Page 12: ...middle clamps to the Aerocompact Brackets 2 Measure the starting point 3 Use chalk line marking 4 Place Front Bracket 5 Attach protection pads to ballast block Aerocompact recommends glueing see p 22...

Page 13: ...y with spacing module width The exact distance is adjusted during module assembly Module width Module length 8 Place the Connector with spacing module length in horizontal position The exact distance...

Page 14: ...ten the Clamps 10 Subsequently the end or middle clamps of the previous module can be tightened and another module placed At the end of the array end clamps are attached and tightened after alignment...

Page 15: ...edge Later after installation of the wind sheet and ballast tray if present insert 2 cage nuts through ballast tray if present and wind sheet into the bracket 3 Fix ballast tray if present and wind s...

Page 16: ...to the lower edge Standard module lengths are covered by two different lengths of wind sheets and ballast trays Type Module length wind sheet ballast tray 1775 61 1 66 7 wind sheet ballast tray 2130 7...

Page 17: ...The standard short tray requires 2 pads left and right end the long tray requires 4 pads evenly distributed over the tray length The ballast tray at the front bracket is mounted with the Flathead Scre...

Page 18: ...se of the S5 systems wind sheets are left out where long ballast trays running over the whole length of the module are present see p 22 Long Ballast Tray Where ballast is high and or has to be distrib...

Page 19: ...ballast blocks are placed according the project report Without installation of the windsheets and ballast blocks the stability of the module array is not guaranteed The correct position of the ballas...

Page 20: ...size of 12x10 modules point of connection to suitable grounding equipment of the building Keep unprotected copper wire separated from aluminum and especially galvanized steel Make sure to sustain con...

Page 21: ...connection point bonding in any direction is provided by the module clamps with integrated grounding pins connecting brackets to module frames Bonding in North South direction i e from module row to m...

Page 22: ...yond that follow the instructions of the glue manufacturer Windsheet installation with the S5 system The windsheet of the S5 system both sun angles has to be installed in a way that the slotted holes...

Page 23: ...fic site conditions exceeds 50 psf lower limits can be defined by the user Make sure that the module sustains the load given in a specific project and enforce the design software to add Alpine support...

Page 24: ...hten the bracket with the M8x30 allen head screw also used for the winddeflector Push the tube in to the hole of the ballast tray and mark it on the opposite side Push the aluminum tube through the ho...

Page 25: ...25 To fix a micro inverter or optimizer use the UL certified mounting bracket specially designed for the Aerocompact Connector Mounting bracket for micro inverter and optimizer Article no 823019...

Page 26: ...used in areas with seismic activity to prevent movement of the system due to vibrations from earthquakes Connect the provided connection brackets over the windsheet screw with the penetration point Op...

Page 27: ...e rating according UL1703 requires the installation of the side deflectors on the end of each row The side deflector must be ordered separately and are not included in the regular quote and delivery T...

Page 28: ...tions pursuant to the rules of the trade association PLEASE FOLLOW THESE INSTRUCTIONS SAFETY INFORMATION AND WARNINGS The following DIN norms must be complied with DIN 18299 General rules for all type...

Page 29: ...uct warranty on the service life and durability of the aluminum and stainless steel components and 10 years for the windsheets Excluded are the building protection pads This applies within the framewo...

Page 30: ...he inverter under load a lethally strong arc can occur Never disconnect the solar generator from the inverter as long as it is connected to the mains Maintenance PV installations should be checked at...

Page 31: ...s based according DIN EN 1993 Design and Design of steel structures and EN 1999 Design of Aluminum structures Ensure that the substructure support structure and other affected layers such as an insula...

Page 32: ...efers to the module power rating and both black and silver frames are included in the certification 32 MODULE COMPATIBILITY The Aerocompact S 5 10 15 systems may be used to ground and or mount PV modu...

Page 33: ...rlands Ridder Hoenstraat 182 6433 EH Hoensbroek Phone 31 611 31 44 05 Sales Office California 55 New Montgomery Str Suite 624 San Francisco CA 94105 Phone 415 205 4554 HEADQUARTER USA AEROCOMPACT 901A...

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