Aero-motive Woodhead BF Series Service Manual Download Page 2

 

 

 

 

SM112001  REV. G

 

Page 2 of 4

 

©Woodhead Apr-20

 

 

 

 

SPRING TENSION ADJUSTMENT 

 

 

 

CAUTION: 

Do not push tension lock lever without placing wrench onto mainshaft first.  High spring 
torque will turn mainshaft rapidly clockwise.  Hazards or unsafe practices COULD result in 

minor

 personal injury or product or property damage. 

 

NOTE: Do NOT over-tension balancer main spring. This will reduce cable travel and spring life.

 

 

NOTE: If drum locks up (cable will not pull out) when reducing spring tension, increase tension until              

automatic lock disengages. (See Automatic Lock)

 

 

Observe following before making spring tension adjustments: 

 

Tool and all accessories are attached to tool clip. 

 

Tool will lower if the weight of tool exceeds tension adjustment of 
balancer mainspring. 

 

If cable stop is tight against cable guide prior to adjustment, there 
is too much tension on balancer mainspring. 

To increase spring tension, turn mainshaft with wrench ¼ turn (one 
click at a time) in a counter-clo

ckwise direction ( “+” symbol on case). 

Repeat until desired tension is achieved. To reduce tension, turn 
mainshaft with wrench in counter-clockwise direction until tension lock 
lever disengages. Hold tension lock lever in disengaged position and 
carefully allow mainshaft to slowly unwind clockwise. 
Repeat until desired tension is achieved. 
 
 
 

 CAUTION:

  

Reducing cable tension below balancer minimum     

rating or releasing cable with no load attached may cause cable 
to jam inside.

 

 

 

 
CABLE STOP ADJUSTMENT 

 

NOTE:

  

Moving cable stop and bumper closer to the cable guide will shorten active travel of cable.

 

 

Make all cable stop adjustments after tool and accessories have been attached to tool clip and after 
adjusting spring tension. (See Spring Tension Adjustment). Loosen two hex nuts and machine screws. 
Slide cable stop and bumper up or down on cable so that tool is positioned at desired working height.   
Tighten loosened hardware to hold cable stop at set position. 

 

AUTOMATIC LOCK 

 

 

WARNING: 

Never remove spring from drum and spring assembly.  Replacement springs are sealed for 
safety.   Hazards or unsafe practices COULD result in 

severe

 personal injury or death. 

 

If tension is reduced to below rated range, automatic lock will engage and prevent cable drum from 
turning.  Increase tension until automatic lock disengages.  If a spring should break, automatic lock will 
engage to prevent drum from turning.  Lock will disengage after new spring assembly is installed.

 

SERVICE 

 

TOOL REPLACEMENT 

 

When replacing tool and attachments, make sure cable is fully retracted.  (See Tool Attachment). 

 

DRUM & SPRING ASSEMBLY REPLACEMENT 

 

Remove balancer from service and remove all spring tension from balancer.  (See Spring Tension 
Adjustment).  Remove two screws and cable guide.  Remove four screws and nuts.  Remove rear case 
assembly & retaining ring from mainshaft.  Remove mainshaft, hub and tension lock and cable assembly 
with all attached parts from drum and spring assembly.  Remove cable assembly from old drum and 
spring assembly.  Attach cable assembly to new drum and spring assembly (See Cable Replacement).  
Reassemble unit in reverse order.  Place balancer back in service and attach tool.  (See Tool 
Attachment).  Set spring tension with tool and attachments in place.  (See Spring Tension Adjustment.). 

 

CABLE REPLACEMENT 

 

Summary of Contents for Woodhead BF Series

Page 1: ...UNTING Install the balancer support device directly over work area See illustration Attach balancer to main support with swivel fork and clevis pin Secure clevis pin with washer and cotter pin SECONDARY SUPPORT CHAIN A hole and pin is provided at side of housing to install a secondary support cable All balancers mounted over head must have a secondary support cable to protect personnel in case of ...

Page 2: ...ill shorten active travel of cable Make all cable stop adjustments after tool and accessories have been attached to tool clip and after adjusting spring tension See Spring Tension Adjustment Loosen two hex nuts and machine screws Slide cable stop and bumper up or down on cable so that tool is positioned at desired working height Tighten loosened hardware to hold cable stop at set position AUTOMATI...

Page 3: ...ension See Spring Tension Adjustment PARTS REPLACEMENT When ordering replacement parts always include the balancer model number and serial number All parts shown on parts list are replaceable in the field without special tools PREVENTATIVE MAINTENANCE The balancer is designed to require little maintenance Replace all worn parts immediately The balancer is lifetime lubricated at the factory No addi...

Page 4: ...SM112001 REV G Page 4 of 4 Woodhead Apr 20 ...

Page 5: ...004 1 Extension spring 11 H22510079 1 Case front 12 00126P0050 2 Flat washer 13 00228P0011 2 Cotter pin 14 C22180115 4 M5 hex nut 15 01235P0009 1 Clevis Pin 16 H16510014 1 Swivel fork 17 C01700119 1 Retaining ring 18 M67310001 1 Cable guide 19 C03550100 2 M5 CTSK overall HD screw 48 2 20 1003100000 1 Bumper 21 1361400000 2 Cable stop 22 00002P0202 2 Machine screw 6 32 23 H13120009 1 Cable assembly...

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