Aero-motive GR900 Series Service Manual Download Page 4

SM3120-18D

Page 4 of  6

© Aero-Motive Company Jul-01

WARNING:

Failure to unwind the full length of cable and then padlock the spool to prevent its
inadvertent rewinding, in the event of a ground fault, will create an explosion hazard which
could result in property damage, personal injury, or death

WARNING:

Personnel should be kept at a safe distance from the Ground Fault Reel and Cable.  In the
event of a ground fault, the sudden surge of power will cause the cable to move violently and
could cause property damage, personal injury, or death.

WARNING:

This reel is intended for use in a grounding circuit only.  The electrical path is not insulated
from the reel frame.  Property damage, personal injury, or death could result if retractor is
not used in accordance with this manual.

WARNING:

Check all electrical connections on retractor and ground cable terminations before use.
Failure to do so may result in shock hazard causing property damage, personal injury, or
death.

 SERVICE

WARNING:

If ground fault condition has occurred, remove the reel from service immediately and return
it to Aero-Motive Company for inspection and, if necessary, repair.  Failure to do so could
result in and electric shock hazard causing damage, personal injury, or death.

MAINSPRING REPLACEMENT

                      If the reel will not develop tension or retract cable, the spring assembly may need to be replaced.

                      To replace the mainspring:

                            1.  Disconnect the input grounding connection.
                            2.  Remove junction box cover (11) and connector (12).
                            3.  Remove shaft retainer screw (1) and shaft retainer (2).
                            4.  Remove drum and main shaft from base (3).
                            5.  Remove cable guide (16), spring clip (20), both screws (19), extension spring (15), shoulder screw
                                 (21), and ratchet pawl (22) from spring pocket assembly (14).
                            6.  Remove spring pocket assembly (14) from base (3) and replace with new spring pocket assembly.

                       Assemble in reverse order.

WARNING:

Spring pocket assemblies are sealed to prevent disassembly.  Don not attempt to remove
spring from its pocket.  Uncontrolled release of spring tension may occur causing property
damage, personal injury, or death.

WARNING:

Carefully inspect all wire connections after any service work is conducted.  Failure to do so
could result in property damage, personal injury, or death.

MAINTENANCE

ELECTRICAL

                            1.  Inspect all cable connections at least monthly.
                            2.  Resistance through the reel slip ring assembly should never exceed 0.001 ohms.  If so, return to
                                Aero-Motive Company for inspection and repair.

NOTE:  The slip ring assembly has been designed in such manner that it cannot be disassembled

Summary of Contents for GR900 Series

Page 1: ...G Failure to lock the cable drum in position with the cable fully extended as instructed will create an explosion hazard in the even of fault condition and may result in property damage personal injury or death WARNING The internal electrical path is not insulated from the reel frame therefore this reel is unsuitable for other uses other than retracting ground cables Use for other applications wil...

Page 2: ...ctor 5 Insert the cable end or pin connector through the diameter hole provided in the terminal on the rotating portion of the slip ring assembly 27 6 Lock the cable securely in place with the set screw and jam nut provided 7 Clamp the cable to the inside of the inner drum half 33 using the two hole clamp 23 screws 25 and washers 24 Provide slack between the cable termination on the slip ring asse...

Page 3: ... large or larger than the cable installed on the drum It is attached to the reel by connecting to the diameter copper rod protruding beyond the junction box cover 11 on the base 3 Connection should be made with a commercial fitting specifically intended for attaching this size cable to diameter copper rod WARNING Failure to make mechanically and electrically sound connection at both ends of the ca...

Page 4: ...ld result in and electric shock hazard causing damage personal injury or death MAINSPRING REPLACEMENT If the reel will not develop tension or retract cable the spring assembly may need to be replaced To replace the mainspring 1 Disconnect the input grounding connection 2 Remove junction box cover 11 and connector 12 3 Remove shaft retainer screw 1 and shaft retainer 2 4 Remove drum and main shaft ...

Page 5: ...SM3120 18D Page 5 of 6 Aero Motive Company Jul 01 REPLACEMENT PARTS ...

Page 6: ...LF Included in drum kit A below 30 M86550002 1 CABLE SEAL 31 M37810027 1 SEAL COVER 32 C03500201 4 SCREW PAN HD M4 X 12MM 33 1 INNER DRUM HALF Included in drum kit A below 34 STM2 1 CABLE STOP ST2 KIT 35 1 WARNING LABEL Included in drum kit A below 36 1 SLIP RING BRACKET Included in drum kit A below 37 2 SCREW PAN HD M8 X 16MM Included in drum kit A below KIT A H05040005 AR DRUM KIT GR900 Includes...

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