AERMEC ANL 100HA Technical Installation Manual Download Page 1

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IANL60HzPY. 1205. 6755517_02

HEAT PUMPS - Technical - Installation manual

ANL 100-150HA

60Hz

SCROLL

AXIAL

CONTR

HEAT PUMP

•

EXTERNAL UNIT

•

HIGH EFFICENCY

•

HOT WATER PRODUCING UP TO 122°F / 50°C

•

POWER SUPPLY 60Hz

Summary of Contents for ANL 100HA

Page 1: ...60HzPY 1205 6755517_02 HEAT PUMPS Technical Installation manual ANL 100 150HA 60Hz SCROLL AXIAL M ODUCONTRO L eN HEAT PUMP EXTERNAL UNIT HIGH EFFICENCY HOT WATER PRODUCING UP TO 122 F 50 C POWER SUPPLY 60Hz ...

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Page 3: ...perience and in depth engineering research and it is built using top quality materials and advanced technologies In addition the CE mark guarantees that our appliances fully comply with the requirements of the European Machinery Directive in terms of safety We constantly monitor the quality level of our products and as a result they are synonymous with Safety Quality and Reliability Product data m...

Page 4: ...on of the documentation 24 18 2 Warnings regarding safety and installation standards 24 19 Selection and place of installation 25 20 Hydraulic circuits of principle 26 20 1 Hydraulic circuit for internal and external anl H standard 26 20 2 Circuito idraulico interno ed esterno ad anl HP 27 20 3 Hydraulic circuit for internal and external anl HA 28 21 Dimensions 29 21 1 anl 100 150 H Hp Ha version ...

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Page 6: ...ge exchange surface and low noise high efficiency scroll compressors They are available in the following versions ANL Standard ANL H Heat pumps The versions can be in different set ups at the same time in order to satisfy a wide range of plant engine ering solutions Standard P Pumps a pump storage tank Hydraulic circuit Version ANL100 ANL150 Water filter Standard Standard Differential pressure swi...

Page 7: ...MODEL H heat pump 8 VErsion standard P with pump A with storage tank and pump 9 HEaT rECoVEry without heat recovery units 10 COILS in aluminium 11 FIELD OF USE temperature of water produced up to 39 2 F 4 C 12 EVaporaTor standard PED normative 13 SUPPLY 6 3 220 60Hz 7 3 460 60Hz ...

Page 8: ...pressure transducer HPS High pressure switch LPt Low pressure transducer VIC Cycle reversing valve CN Finned coil CV One way valve F Dehydrator filter AL Liquid storage tank teV Thermostatic valve BHe Plate exchanger V Fan s TEV F AL CV CV BHE VIC CP HPS HPT LPT LS IN oUt ...

Page 9: ...e of humidity in the cooling circuit 4 WAY CYCLE rEVErSE VALVE Inverts the flow of refrigerant gas OnE WAY VALVES Allows the passage of the refrigerant in just one direction LIqUID STOrAGE TAnK Compensates the difference in volume betwe en louveres coil and plate exchanger withhol ding excess liquid 6 2 FrAMe AND FANS SUPPort FrAMe Load bearing structure Made of hot galvanised steel sheet of a sui...

Page 10: ...air temperature probe For further information please refer to user manual Electric regolation MoDU CoNtroL Temperature control of the output water with proportional integral algorithm maintains average output temperature at value set Self adapting differential switch guarantees minimum functioning times of the compressor in systems with low water content Intelligent defrosting for pressure reducti...

Page 11: ...eN 1205 6755517_02 11 ANL MODELS 100 150 MECHANICAL ACCESSORY VT P A 15 15 7 ACCeSSorIeS CoMPAtIBILtY tABLe VT Group of anti vibration to be installed under the base ...

Page 12: ... HEATING H 220 3 60 A 31 59 37 05 H 460 3 60 A 17 21 19 83 HP HA 220 3 60 A 34 45 42 86 HP HA 460 3 60 A 18 76 22 93 peak current lra H 220 3 60 A 167 40 192 20 H 460 3 60 A 81 40 94 30 HP HA 220 3 60 A 171 00 198 40 HP HA 460 3 60 A 83 40 97 50 MCA H 220 3 60 A 51 30 60 60 H 460 3 60 A 25 50 31 80 HP HA 220 3 60 A 54 90 66 80 HP HA 460 3 60 A 27 50 35 00 MOP H 220 3 60 A 70 00 80 00 H 460 3 60 A ...

Page 13: ...75 7068 Input current A 2 2 Input power kW 0 6 0 6 SoUND DAtA Sound pressure db a 76 77 Sound power db a 44 45 DIMeNSIoN Height in 57 57 Width in 30 30 Depth in 69 69 Weight H lib 650 710 HP lib 690 756 HA lib 800 866 HeAtINg AHrI CoNDItIoNS Inlet water temperature 40 C 104 F Outlet water temperature 45 C 113 F External air temperature 7 C 44 6 F b s 6 C 42 8 F b u CooLINg AHrI CoNDItIoNS Outlet w...

Page 14: ...configuration are not suitable for installation in a saline environment To the limits of operation please refer to the diagram valid for AHRI standard conditions Wind breaks should be implemented if the unit is installed in particularly windy areas to prevent a malfunction of the unit ATTENTION Contact our technical sales department if the unit needs to operated outside the operating limits ATTENT...

Page 15: ...7 7 66 12 49 7 46 8 42 10 64 6 96 9 04 9 25 16 60 8 9 25 6 04 18 38 8 74 6 85 15 33 8 22 7 70 12 82 7 70 8 47 10 93 7 19 9 09 9 50 18 64 4 9 52 6 09 18 78 9 00 6 95 15 57 8 47 7 79 13 07 7 94 8 50 11 22 7 44 9 18 9 73 Temp of water produced C Temp of water produced F External air temeperature 20 25 30 35 40 46 68 F 77 F 86 F 95 F 104 F 114 8 F Pc Pe EER Pc Pe EER Pc Pe EER Pc Pe EER Pc Pe EER Pc P...

Page 16: ...9 18 9 76 6 96 9 87 8 48 16 60 8 9 25 6 59 16 85 8 74 7 47 14 05 8 22 8 40 11 75 7 70 9 24 10 01 7 19 9 92 8 71 18 64 4 9 52 6 65 17 21 9 00 7 58 14 27 8 47 8 50 11 98 7 94 9 28 10 28 7 44 10 02 8 92 Temp of water produced C Temp of water produced F External air temeperature 20 C 25 C 30 C 35 C 40 C 46 C 68 F 77 F 86 F 95 F 104 F 114 8 F Pc Pe EER Pc Pe EER Pc Pe EER Pc Pe EER Pc Pe EER Pc Pe EER ...

Page 17: ... 87 127005 6 41 5 81 122724 7 40 4 86 118705 7 87 4 42 114719 8 33 4 04 110602 9 32 3 48 20 68 143015 0 70 59 56 137330 4 35 9 26 132232 6 41 6 05 127560 7 40 5 05 123084 7 87 4 59 118705 8 33 4 18 114229 9 32 3 59 External air teme perature C External air teme perature F Water temperature produced 20 C 25 C 30 C 35 C 40 C 45 C 50 C 68 F 77 F 86 F 95 F 104 F 113 F 122 F Ph Pe COP Ph Pe COP Ph Pe C...

Page 18: ...22724 8 07 4 46 118705 8 58 4 06 114719 9 08 3 70 110602 10 16 3 19 20 68 143015 0 77 54 62 137330 4 74 8 49 132232 6 99 5 54 127560 8 07 4 63 123084 8 58 4 21 118705 9 08 3 83 114229 10 16 3 29 External air teme perature C External air teme perature F Water temperature produced 20 C 25 C 30 C 35 C 40 C 45 C 50 C 68 F 77 F 86 F 95 F 104 F 113 F 122 F Ph Pe COP Ph Pe COP Ph Pe COP Ph Pe COP Ph Pe C...

Page 19: ...o produce desired water temperature is on the lower axis 2 If you wish to calculate the percentage of glycol on the basis of the temperature of the water produced enter from the right axis and on reaching the curve draw a vertical line which in turn will intercept all the other curves the points obtained from the upper curves repre sent the coefficients for the correction of the cooling capacity a...

Page 20: ...5 80 7 25 8 70 10 15 11 60 0 1000 2000 3000 4000 5000 6000 7000 8000 l h gpm 0 4 9 13 18 22 26 31 35 1 2 1 ANL 100 2 ANL 150 0 2 4 6 8 10 12 14 16 18 20 0 0 0 58 0 29 0 87 1 16 1 45 1 74 2 03 2 32 2 61 2 90 kPa psi 1000 2000 3000 4000 5000 6000 7000 8000 9000 0 4 9 13 18 22 26 31 35 40 l h gpm Ø 1 CooLINg AHrI CoNDItIoNS Outlet water temperature 6 7 C 44 6 F Flow rate 0 043l s per kW External temp...

Page 21: ...0 40 50 Multiplicative coefficients 1 02 1 0 985 0 97 0 95 0 93 0 91 14 2 1 USeFUL HeADS The static pressures stated here are at net of the pressure drops of the heat exchang ers filter storage tank Therefore are to be considered USEFUL TO SYSTEM The static pressures are calculated in cooling mode WITH PRESENCE OF GLYCOL for static pressures useful to system PLEASE CONTACT COMPANY wAter FLow rAte ...

Page 22: ...stem also for glycoled water functioning Values are worked out by multiplying the reference value by the corrective coefficient 15 2 eXPANSIoN VeSSeL CALIBrAtIoN Standard pre load pressure value of expansion vessel when empty is 1 5 bar maximum value is 6 bar Calibration of the vessel must be regulated using the maximum level difference H of the user see diagram by using the following formula p ca...

Page 23: ...58 0 61 2 66 0 71 4 72 0 68 9 60 5 48 6 150 77 0 45 0 59 0 62 4 67 3 72 2 72 7 69 7 61 5 49 6 17 PArAMeter CALIBrAtIoN oF SAFetY AND CoNtroL CoNtroL PArAMeterS ANL min standard max Cooling set point C 4 7 18 Heating set point C 35 45 50 Defrosting mode C 9 3 4 Total differential C 3 5 10 Autostart auto CALIBrAtIoN tHerMoMAgNetIC ANL60Hz Models 60Hz Compressors magnet circuit breakers Pumps magnet ...

Page 24: ...reated and the manufacturer will not be liable for any damage caused The validity of the warranty shall be void in the event of fai lure to comply with the above mentioned indications 18 2 wArNINgS regArDINg SAFetY AND INStALLAtIoN StANDArDS 1 Must be installed by a qualified and suitably trained technician in compliance with the national legislation in force in the country of destination AERMEC w...

Page 25: ...n on the packaging Insert pipes into the holes supplied on the base noT sUppliEd The length of the pipes must be such to allow positioning of the lifting belts and relative safety pins Position the unit in the place indicated by the customer placing a rubber covering between the base and the support min thickness 10 mm or alternatively anti vibrating feet aCCEssoriEs For further information refer ...

Page 26: ...onnecting to the machine must be properly si zed to the actual flow of water re quired by the system in operation The water flow to the exchanger must always be constant AtteNtIoN Carefully wash the plant before connecting the unit This allows cleaning to remove any residue such as weld spatter slag rust or other impurities from the pipes These substances may otherwise accumulate in and cause a ma...

Page 27: ...a machi ne malfunction The connecting pipes should be supported so as not to weigh with their weight on the unit PH 6 8 Electric conductivity less than 200 mV cm 25 C Chloride ions less than 50 ppm Sulphuric acid ions less than 50 ppm Total iron less than 0 3 ppm Alkalinity M less than 50 ppm Total hardness less than 50 ppm Sulphur ions none ammonia ions None Silicone ions less than 30 ppm 20 2 CI...

Page 28: ...h the regulations in force in the country of destination AtteNtIoN The hydraulic pipes connecting to the machine must be properly si zed to the actual flow of water re quired by the system in operation The water flow to the exchanger must always be constant AtteNtIoN Carefully wash the plant before connecting the unit This allows cleaning to remove any residue such as weld spatter slag rust or oth...

Page 29: ...Vt Gy gx ANL100H 650 381 604 32 2 33 3 17 0 17 5 15 P 690 381 640 31 2 32 2 18 0 18 6 15 A 800 381 640 30 1 30 9 19 2 19 8 15 ANL150H 710 382 630 31 4 32 6 17 7 18 3 15 P 756 382 671 30 3 31 4 18 8 19 5 15 A 866 382 671 29 3 30 3 19 9 20 5 15 21 1 AnL 100 150 H HP HA VErSIOn 80 mm 3 1 in 1590 mm 62 6 in 20 mm 0 8 in Ø 9 Gx Gy 80 mm 3 in A B C D 1450 mm 57 1 in 1750 mm 68 9 in 1800 mm 70 9 in 750 m...

Page 30: ...eN 1205 6755517_02 30 23 HYDrAULIC CoNNeCtIoNS 102 mm 4 0 in 413 mm 16 3 in IN 1 OUT 1 ...

Page 31: ...V 3 60Hz 19 0 23 0 MtC 460V 3 60Hz 10 0 12 5 MtCA 460V 3 60Hz 10 0 12 5 24 1 CoMPreSSor tHerMoMAgNetIC PUMP tHerMoMAgNetIC Power SUPPLY ANL 100 HP HA A ANL 150 HP HA A MtP 220V 3 60Hz 3 5 5 7 460V 3 60Hz 1 8 3 0 24 2 PUMP tHerMoMAgNetIC AUXILIArY tHerMoMAgNetIC ANL 100 HP HA A ANL 150 HP HA A MTA 6 0 6 0 24 3 AUXILIArY tHerMoMAgNetIC ...

Page 32: ...e CoMMISSIoNINg After having performed all controls stated above it is possible to start the unit by pressing the ON key The display shows the temperature of the water and machine functioning mode Check the operating parameters set point and reset any alarms present After a few minutes the unit will begin operating 25 3 1 CHECKS THE MACHInE IS On CooLINg CIrCUIt CHECK That the compressor input cur...

Page 33: ...tive if the machine is off or in stand by mode in order to prevent the heat exchanger from breaking due to the water it contains freezing envision compressor block if the machine is on below 3 5 C and ignition of the resistance if standby below 5 C if the tempera ture detected by the probe positioned in outlet of the heat exchanger and in inlet to the chiller is less than 3 8 C The intervention of...

Page 34: ... the pheno menon of oxidation The anl anlH are filled with r410a gas and are inspected at the factory Under normal conditions they do not require Technical Assistance related to control of refrigerant gas Through time gas leakage may be generated from the from the joints causing refrigerant to escape and discharge the circuit causing appliance malfunctioning In these cases the leakage points are t...

Page 35: ...default value other applications Set the parameter StC index 3 UsEr menu with the value of 55 C 2 Is the remote panel accessory installed Pr3 Not installed Go to question 3 installed Set the parameter PAN index 9 INStALLer menù with the appro priate value selecting from Value 1 Season control piloted from the circuit board ON OFF control enabled from PR3 Value 2 Season control enabled from PR3 ON ...

Page 36: ...ns considered necessary for improving the product at any time AERMEC S p A 37040 Bevilacqua Vr italy Via roma 996 Tel 39 0442 633111 Telefax 0442 93730 39 0442 93566 www aermec com info aermec com carta riciclata recycled paper papier recyclé recycled Papier carta reciclata recycled paper papier recyclé recycled papier ...

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