AEM Mody Pumps G 530 T Operating Instructions, Installation & Maintenance Manual Including Spare Parts List Download Page 3

            

 
INTRODUCTION  

 
THE 

mody”

 MOTOR DRIVEN PORTABLE SUBMERSIBLE PUMPS HAVE BEEN DEVELOPED DUE TO 

A  LONG  FELT  NEED  OF  HAVING  A  TRULY  MAINTENANCE  FREE  PUMPSET  FOR  VARIOUS 

APPLICATIONS. THE PUMP IS A LIGHTWEIGHT, COMPACT UNIT ENABLING IT TO BE USED IN 

MOST  SEA-CRAFT  AND  DIFFICULT  LAND  INSTALLATIONS.  THE  UNIT  CONSISTS  OF  A 

VERTICAL  CENTRIFUGAL  PUMP  WITH  AN  IN-BUILT  SQUIRREL  CAGE,  INDUCTION  ELECTRIC 

MOTOR WHICH IS AVAILABLE FOR VARIOUS ELECTRIC SUPPLY CONFIGURATIONS. THE PUMPED 

WATER IS USED AS A COOLING MEDIUM WHICH COOLS THE ELECTRIC MOTOR. THE PUMPSET 

CAN  ALSO  BE  USED  IN  ANY  POSITION  THUS  MAKING  IT  IDEAL  FOR  DEWATERING  IN 

DIFFICULT LOCATIONS. 

 

THE  SERVICE  LIFE  OF  A  SUBMERSIBLE  PUMP  DEPENDS  MAINLY  ON  TWO  THINGS:  THE 
DEPENDABILITY  OF  THE  SEALING  SYSTEM  AND  THE  WEAR  RESISTANCE  OF  THE  PUMP  WEAR 
PARTS.

 

 
ALL 

“mody”

  SUBMERSIBLE  SUMP  PUMPS  INCORPORATE  A  UNIQUE  SEALING  SYSTEM.  THE 

CONSTRUCTION CONSISTS OF TWO MECHANICAL SEALS, ARRANGED IN TANDEM, IMMERSED IN 

AN  OIL  BATH.  THE  COMPLETE  PACKAGE  IS  A  PRESSURE  COMPENSATED  SEALING  DEVICE 

WHICH  ENSURES  A  MINIMAL  PRESSURE  DIFFERENTIAL  ACROSS  THE  SEAL  FACES, 

IRRESPECTIVE  OF  THE  DEPTH  SETTING  OF  THE  PUMP  OR  THE  HEAD  AGAINST  WHICH  THE 

PUMP IS OPERATING. 

 
IN 

“mody”

 SUBMERSIBLE SUMP PUMPS, ALL WEAR PARTS ARE RUBBER LINED/COVERED AND 

ARE  READILY  REPLACEABLE  AS  NEEDED.  BOTH  WEAR  AND  ELECTRICITY  CONSUMPTION  ARE 

STILL  FURTHER  REDUCED  WHEN  THE  PUMPS  ARE  FITTED  WITH  BUILT-IN  LEVEL  CONTROLS 

FOR  AUTOMATIC  STARTING  AND  STOPPING. 

IT  IS  HOWEVER  RECOMMENDED  THAT 

IRRESPECTIVE  OF  TYPE  OF  PUMP,  ADEQUATE  MOTOR  PROTECTION  SWITCHGEAR  SHOULD  BE 
USED  AT  THE  INSTALLATION.  WE  STRONGLY  RECOMMEND  THE  USE  OF  SUITABLE  CONTROL 
PANELS  WHICH  ARE  AVAILABLE  FROM  US  INCORPORATING  ALL  REQUIRED  PROTECTION 
DEVICES.

 

 

IT  IS  IN  THE  INTEREST  OF  THE  USER  THAT  HE  GO  THROUGH  THIS  MANUAL  IN  DETAIL 

PRIOR TO USING THE PUMP. THE MANUAL WILL HELP HIM UNDERSTAND THE CONSTRUCTIONAL 

FEATURES AND TO OBTAIN TROUBLE FREE SERVICE FROM THE PUMP. 

 

PLEASE  NOTE  THAT ALL PART NOS. REFERRED TO IN DISMANTLING AND RE-ASSEMBLY ARE 

PERTAINING  TO  MODEL  G  554T.  NUMBERS  FOR  MODEL  G  530T  ARE  INDICATED  IN  THE 

DRAWINGS. THE CONSTRUCTION IS IDENTICAL. 

 

 

PURPOSE: 

 

THE PUMP HAS BASICALLY BEEN DESIGNED AS A DEWATERING UNIT TO PUMP OUT FLOODED 

INSTALLATIONS  OR  ANY  CONDITIONS  THAT  NEED  DEWATERING  OF  UNWANTED  FLUIDS.  THE 

PUMP  HAS  BEEN  DESIGNED  TO  HANDLE  WATER  CONTAMINATED  WITH  OIL  AS  WELL  AS 

ABRASIVE  PARTICLES  NORMALLY  ASSOCIATED  WITH  RAW  WATER.  THE  MAXIMUM  SIZE  OF 

PARTICLES THAT CAN BE HANDLED IS APPROX. 0.4”. 

THE MAXIMUM SPECIFIC GRAVITY OF 

THE PUMPED FLUID SHOULD NOT EXCEED 1.1. 

 

Summary of Contents for Mody Pumps G 530 T

Page 1: ...ATING INSTRUCTIONS INSTALLATION MAINTENANCE MANUAL INCLUDING SPARE PARTS LIST Mody Pumps Inc 2166 Zeus Court Bakersfield CA 93308 Tel 661 392 7600 FAX 661 392 7601 EMAIL sales modypump com http www modypump com ISO 9001 Certified ...

Page 2: ...he pump in its operating position so it does not tip over fall or slide 14 Keep away from impeller when power is connected 15 Submersible Pumps are not approved for use in swimming pools recreational water installations decorative fountains or any installation where human contact with the pumped fluid is common 16 Do not operate pump without adequate protection and safety devices in place 17 Alway...

Page 3: ...IS OPERATING IN mody SUBMERSIBLE SUMP PUMPS ALL WEAR PARTS ARE RUBBER LINED COVERED AND ARE READILY REPLACEABLE AS NEEDED BOTH WEAR AND ELECTRICITY CONSUMPTION ARE STILL FURTHER REDUCED WHEN THE PUMPS ARE FITTED WITH BUILT IN LEVEL CONTROLS FOR AUTOMATIC STARTING AND STOPPING IT IS HOWEVER RECOMMENDED THAT IRRESPECTIVE OF TYPE OF PUMP ADEQUATE MOTOR PROTECTION SWITCHGEAR SHOULD BE USED AT THE INST...

Page 4: ...E DELIVERY HOSE IS FREE FROM KINKS AND SHARP BENDS 6 DO NOT LIFT OR PULL THE PUMP UNDER ANY CIRCUMSTANCES BY MEANS OF THE CABLE THE PUMP MUST BE LOWERED LIFTED FROM THE SPACE TO BE PUMPED BY USING A LIFTING ROPE ATTACHED TO THE HANDLE EYEBOLT PROVIDED IN THE PUMP 7 AT THE STARTING MOMENT THE PUMP SHALL MAKE A KICK WHICH IS OPPOSITE TO THE DIRECTION OF ROTATION OF THE IMPELLER ENSURE THE KICK IS IN...

Page 5: ...ER 3 CHECK POWER SUPPLY 4 BLOCKED IMPELLER 4 CLEAN BOTTOM PARTS 6 STATOR WINDING BURNT 6 REPLACE STATOR REWIND 1 BLOCKED IMPELLER 1 CLEAN BOTTOM PARTS 2 IMPELLER ROT WRONG 2 SHIFT TWO PHASE CONN PUMP STARTS BUT STOPS 3 CONNECTED FOR WRONG 3 CHECK RECONNECT VOLTAGE 4 VOLTAGE LOW HIGH 4 CONTACT POWER CO 5 CLOGGED STRAINER 5 CLEAN STRAINER 6 PUMP RUNNING DRY 6 SWITCH OFF POWER 7 WATER TOO WARM 7 SWIT...

Page 6: ...D AND SIMPLE SERVICEABILITY THE MAJOR DESIGN FEATURES ARE AS UNDER THE MOTOR A RUGGED ALUMINUM DIE CAST COPPER ROTOR DYNAMICALLY BALANCED TO GRADE 2 5 ACCURACY OF ISO 942 A STAINLESS STEEL SHAFT RUNNING IN TWO BALL BEARINGS INSULATION CLASS H 180 DEGREES CELSIUS END WINDINGS DULY EPOXY COATED TO PREVENT DETERIORATION OF INSULATION EVEN IN EXTREMELY HUMID CONDITIONS WINDING WIRE IS DUAL COATED SUIT...

Page 7: ...ATER DAM ARRANGEMENT IS PROVIDED WHICH SEALS THE INDIVIDUAL CORES OF THE CABLE THIS FEATURE IS UNIQUE AND IS ESSENTIAL TO PREVENT WATER SEEPING THROUGH THE CORES OF THE CABLE INTO THE MOTOR CHAMBER IN THE EVENT OF A CUT CABLE THE CABLE IS ALSO SHEATHED FOR THE FIRST ONE METER BY MEANS OF A CABLE GRIP MADE OF STAINLESS STEEL THIS IS ESSENTIAL TO ENSURE THAT THERE IS NO UNDUE STRAIN ON THE CABLE IF ...

Page 8: ... WATER THE SEALS HAVE WORN OUT AND MUST BE REMOVED FROM THE ROTOR FOR FURTHER ACTION 5 LAY DOWN THE PUMP AND REMOVE THE REMAINING PARTS UNSCREW NUT 67 AND REMOVE LOCK WASHER 66 USE IMPELLER SPANNER T7005 TO HOLD IMPELLER WHILE UNSCREWING NUTS AND SLIDE OFF IMPELLER 65 FROM SHAFT THEN REMOVE TRIMMING SPACERS 63 UNSCREW THE FOUR PHILLIPS HEAD SCREWS 60 AND REMOVE THE SAND GUARD 59 FROM THE SEAL HOUS...

Page 9: ... 9 REMOVE THE WIRE NUTS 15 16 AND UNSCREW THE EARTHING SCREW 17 11 THE TOP BRACKET 22 IS HELD IN POSITION BY FOUR BOLTS 33 ON THE STATOR CASING UNSCREW THE BOLTS AND REMOVE THE STATOR CASING WITH THE HELP OF PULLER FOR STATOR T8003 ALTERNATIVELY TWO SCREW DRIVERS MAY BE USED TO PRY THE TOP BRACKET FROM THE STATOR 12 THE STATOR IS SHRINK FITTED IN THE INNER CASING THE STATOR CAN NOW BE CHECKED FOR ...

Page 10: ...D SCREWS INTO THE SEAL HOUSING 49 10 TURN OIL BAG INSIDE OUT AND FIT OIL BAG VEE SECTION INTO GROOVE IN SEAL HOUSING 48 USING SMALL OIL BAG CLAMPS AND SCREWS NUTS CLAMP THE OIL BAG TO THE SEAL HOLDER TURN OIL BAG TO CLAMP THE LARGER SIDE VEE SECTION TO THE GROOVE IN THE LOWER BEARING BRACKET IN THE SAME WAY 11 FIT ONE DRAIN PLUG WITH O RING IN LOWER BEARING BRACKET AND FILL OIL IN THE OIL BAG PERI...

Page 11: ... 8 1 7 T1208 RING SPANNER 19 22 MM 1 DRAWINGS 1 SECTIONAL ASSEMBLY DW 136 00 SHEET 1 2 SEALING ARRANGEMENT WITH MATERIAL PARTS LIST DW 136 00 SHEET 2 R RECOMMENDED SPARES FOR TWO YEARS OPERATION SR NO DESCRIPTION PART NO RECOMMENDED QTY 1 MECHANICAL SEAL 535 022 00 1 NO 2 MECHANICAL SEAL 535 022 00 1 NO 3 O RING SET 375 003 66 2 SETS 4 CABLE GROMMET 260 029 66 2 NOS 5 CABLE LEAD GROMMET 260 031 66...

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Page 14: ... 2 20a 405 025 21 OUTLET 4 HOSE 1 20b 405 102 21 OUTLET 4 BSP 1 20c 405 048 21 OUTLET 4 NPT 1 21 220 005 66 GASKET OUTLET 1 22 035 012 30 TOP BRACKET 1 23 380 013 66 O RING 1 24 380 028 66 O RING 2 25 625 007 33 STATOR CASING 1 26 010 006 26 ZINC ANODE 2 27 520 008 21 CAP SCREW 6 28 619 021 00 BARE STATOR 1 29 350 022 21 NAME PLATE 1 30 465 006 11 RIVET 6 31 270 005 21 LIFTING HOOK 2 32 650 013 21...

Page 15: ...G 2 59 515 008 21 SAND GUARD 1 60 525 025 21 PH PAN HD SCREW 4 61 715 004 80 WEAR PLATE 1 62 650 022 21 STUD ASSEMBLY 4 63 600 020 21 TRIMMING SPACER 8 64 320 006 21 KEY 1 65a 300 038 22 IMPELLER 50HZ 1 65b 300 039 22 IMPELLER 60HZ 1 66 695 004 21 LOCK WASHER 1 67 365 038 21 DOME NUT 1 68 380 036 66 O RING 1 69 400 018 31 OUTER CASING 1 70 175 017 80 DIFFUSER 1 71 160 001 30 DIFFUSER HOLDER 1 72 7...

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Page 18: ...21 STUD 2 20A 405 025 21 OUTLET 4 HOSE 1 20B 405 102 21 OUTLET 4 BSP 1 20C 405 048 21 OUTLET 4 NPT 1 21 220 005 66 GASKET OUTLET 1 22 035 012 30 TOP BRACKET 1 23 380 013 66 O RING 1 24 380 028 66 O RING 2 25 625 037 33 STATOR CASING 1 26 010 006 26 ZINC ANODE 2 27 520 008 21 CAP SCREW 6 28 619 023 00 BARE STATOR 1 29 350 022 21 NAME PLATE 1 30 465 006 11 RIVET 6 31 270 005 21 LIFTING HOOK 2 32 650...

Page 19: ...MP BIG 2 59 515 008 21 SAND GUARD 1 60 525 025 21 PH PAN HD SCREW 4 61 715 004 80 WEAR PLATE 1 62 650 022 21 STUD 4 63 600 020 21 TRIMMING SPACER 8 64 320 006 21 KEY 1 65A 300 041 22 IMPELLER 50HZ 1 65B 300 042 22 IMPELLER 60HZ 1 66 695 004 21 LOCK WASHER 1 67 365 038 21 DOME NUT 1 68 380 036 66 O RING 1 69 400 019 31 OUTER CASING 1 70 175 017 80 DIFFUSER 1 71 160 002 30 DIFFUSER HOLDER 1 72 710 0...

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Page 21: ...orrected for field performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control Components or acc...

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