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AEM Mody Pumps G 530 T, Operating Instructions, Installation & Maintenance Manual Including Spare Parts List

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AEM Mody Pumps G 530 T Operating Instructions, Installation & Maintenance Manual Including Spare Parts List Download Page 1

            

 

 

 

 
 

MODELS: G 530 T, G 554 T

 

 

OPERATING INSTRUCTIONS, INSTALLATION & MAINTENANCE 

MANUAL INCLUDING SPARE PARTS LIST 

 
 

 

 

 

                        

     

 

 

 

 

 

 

 

 

 

 

 

 
 
 

 

Mody

 

Pumps Inc. 

2166 Zeus Court 

Bakersfield, CA 93308 

Tel.: (661) 392-7600  FAX.: (661) 392-7601 

EMAIL: 

[email protected] 

http://www.modypump.com

 

 

 

   

 

 

 

 

          

ISO 9001 Certified 

Summary of Contents for Mody Pumps G 530 T

Page 1: ...ATING INSTRUCTIONS INSTALLATION MAINTENANCE MANUAL INCLUDING SPARE PARTS LIST Mody Pumps Inc 2166 Zeus Court Bakersfield CA 93308 Tel 661 392 7600 FAX 661 392 7601 EMAIL sales modypump com http www modypump com ISO 9001 Certified ...

Page 2: ...he pump in its operating position so it does not tip over fall or slide 14 Keep away from impeller when power is connected 15 Submersible Pumps are not approved for use in swimming pools recreational water installations decorative fountains or any installation where human contact with the pumped fluid is common 16 Do not operate pump without adequate protection and safety devices in place 17 Alway...

Page 3: ...IS OPERATING IN mody SUBMERSIBLE SUMP PUMPS ALL WEAR PARTS ARE RUBBER LINED COVERED AND ARE READILY REPLACEABLE AS NEEDED BOTH WEAR AND ELECTRICITY CONSUMPTION ARE STILL FURTHER REDUCED WHEN THE PUMPS ARE FITTED WITH BUILT IN LEVEL CONTROLS FOR AUTOMATIC STARTING AND STOPPING IT IS HOWEVER RECOMMENDED THAT IRRESPECTIVE OF TYPE OF PUMP ADEQUATE MOTOR PROTECTION SWITCHGEAR SHOULD BE USED AT THE INST...

Page 4: ...E DELIVERY HOSE IS FREE FROM KINKS AND SHARP BENDS 6 DO NOT LIFT OR PULL THE PUMP UNDER ANY CIRCUMSTANCES BY MEANS OF THE CABLE THE PUMP MUST BE LOWERED LIFTED FROM THE SPACE TO BE PUMPED BY USING A LIFTING ROPE ATTACHED TO THE HANDLE EYEBOLT PROVIDED IN THE PUMP 7 AT THE STARTING MOMENT THE PUMP SHALL MAKE A KICK WHICH IS OPPOSITE TO THE DIRECTION OF ROTATION OF THE IMPELLER ENSURE THE KICK IS IN...

Page 5: ...ER 3 CHECK POWER SUPPLY 4 BLOCKED IMPELLER 4 CLEAN BOTTOM PARTS 6 STATOR WINDING BURNT 6 REPLACE STATOR REWIND 1 BLOCKED IMPELLER 1 CLEAN BOTTOM PARTS 2 IMPELLER ROT WRONG 2 SHIFT TWO PHASE CONN PUMP STARTS BUT STOPS 3 CONNECTED FOR WRONG 3 CHECK RECONNECT VOLTAGE 4 VOLTAGE LOW HIGH 4 CONTACT POWER CO 5 CLOGGED STRAINER 5 CLEAN STRAINER 6 PUMP RUNNING DRY 6 SWITCH OFF POWER 7 WATER TOO WARM 7 SWIT...

Page 6: ...D AND SIMPLE SERVICEABILITY THE MAJOR DESIGN FEATURES ARE AS UNDER THE MOTOR A RUGGED ALUMINUM DIE CAST COPPER ROTOR DYNAMICALLY BALANCED TO GRADE 2 5 ACCURACY OF ISO 942 A STAINLESS STEEL SHAFT RUNNING IN TWO BALL BEARINGS INSULATION CLASS H 180 DEGREES CELSIUS END WINDINGS DULY EPOXY COATED TO PREVENT DETERIORATION OF INSULATION EVEN IN EXTREMELY HUMID CONDITIONS WINDING WIRE IS DUAL COATED SUIT...

Page 7: ...ATER DAM ARRANGEMENT IS PROVIDED WHICH SEALS THE INDIVIDUAL CORES OF THE CABLE THIS FEATURE IS UNIQUE AND IS ESSENTIAL TO PREVENT WATER SEEPING THROUGH THE CORES OF THE CABLE INTO THE MOTOR CHAMBER IN THE EVENT OF A CUT CABLE THE CABLE IS ALSO SHEATHED FOR THE FIRST ONE METER BY MEANS OF A CABLE GRIP MADE OF STAINLESS STEEL THIS IS ESSENTIAL TO ENSURE THAT THERE IS NO UNDUE STRAIN ON THE CABLE IF ...

Page 8: ... WATER THE SEALS HAVE WORN OUT AND MUST BE REMOVED FROM THE ROTOR FOR FURTHER ACTION 5 LAY DOWN THE PUMP AND REMOVE THE REMAINING PARTS UNSCREW NUT 67 AND REMOVE LOCK WASHER 66 USE IMPELLER SPANNER T7005 TO HOLD IMPELLER WHILE UNSCREWING NUTS AND SLIDE OFF IMPELLER 65 FROM SHAFT THEN REMOVE TRIMMING SPACERS 63 UNSCREW THE FOUR PHILLIPS HEAD SCREWS 60 AND REMOVE THE SAND GUARD 59 FROM THE SEAL HOUS...

Page 9: ... 9 REMOVE THE WIRE NUTS 15 16 AND UNSCREW THE EARTHING SCREW 17 11 THE TOP BRACKET 22 IS HELD IN POSITION BY FOUR BOLTS 33 ON THE STATOR CASING UNSCREW THE BOLTS AND REMOVE THE STATOR CASING WITH THE HELP OF PULLER FOR STATOR T8003 ALTERNATIVELY TWO SCREW DRIVERS MAY BE USED TO PRY THE TOP BRACKET FROM THE STATOR 12 THE STATOR IS SHRINK FITTED IN THE INNER CASING THE STATOR CAN NOW BE CHECKED FOR ...

Page 10: ...D SCREWS INTO THE SEAL HOUSING 49 10 TURN OIL BAG INSIDE OUT AND FIT OIL BAG VEE SECTION INTO GROOVE IN SEAL HOUSING 48 USING SMALL OIL BAG CLAMPS AND SCREWS NUTS CLAMP THE OIL BAG TO THE SEAL HOLDER TURN OIL BAG TO CLAMP THE LARGER SIDE VEE SECTION TO THE GROOVE IN THE LOWER BEARING BRACKET IN THE SAME WAY 11 FIT ONE DRAIN PLUG WITH O RING IN LOWER BEARING BRACKET AND FILL OIL IN THE OIL BAG PERI...

Page 11: ... 8 1 7 T1208 RING SPANNER 19 22 MM 1 DRAWINGS 1 SECTIONAL ASSEMBLY DW 136 00 SHEET 1 2 SEALING ARRANGEMENT WITH MATERIAL PARTS LIST DW 136 00 SHEET 2 R RECOMMENDED SPARES FOR TWO YEARS OPERATION SR NO DESCRIPTION PART NO RECOMMENDED QTY 1 MECHANICAL SEAL 535 022 00 1 NO 2 MECHANICAL SEAL 535 022 00 1 NO 3 O RING SET 375 003 66 2 SETS 4 CABLE GROMMET 260 029 66 2 NOS 5 CABLE LEAD GROMMET 260 031 66...

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Page 14: ... 2 20a 405 025 21 OUTLET 4 HOSE 1 20b 405 102 21 OUTLET 4 BSP 1 20c 405 048 21 OUTLET 4 NPT 1 21 220 005 66 GASKET OUTLET 1 22 035 012 30 TOP BRACKET 1 23 380 013 66 O RING 1 24 380 028 66 O RING 2 25 625 007 33 STATOR CASING 1 26 010 006 26 ZINC ANODE 2 27 520 008 21 CAP SCREW 6 28 619 021 00 BARE STATOR 1 29 350 022 21 NAME PLATE 1 30 465 006 11 RIVET 6 31 270 005 21 LIFTING HOOK 2 32 650 013 21...

Page 15: ...G 2 59 515 008 21 SAND GUARD 1 60 525 025 21 PH PAN HD SCREW 4 61 715 004 80 WEAR PLATE 1 62 650 022 21 STUD ASSEMBLY 4 63 600 020 21 TRIMMING SPACER 8 64 320 006 21 KEY 1 65a 300 038 22 IMPELLER 50HZ 1 65b 300 039 22 IMPELLER 60HZ 1 66 695 004 21 LOCK WASHER 1 67 365 038 21 DOME NUT 1 68 380 036 66 O RING 1 69 400 018 31 OUTER CASING 1 70 175 017 80 DIFFUSER 1 71 160 001 30 DIFFUSER HOLDER 1 72 7...

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Page 18: ...21 STUD 2 20A 405 025 21 OUTLET 4 HOSE 1 20B 405 102 21 OUTLET 4 BSP 1 20C 405 048 21 OUTLET 4 NPT 1 21 220 005 66 GASKET OUTLET 1 22 035 012 30 TOP BRACKET 1 23 380 013 66 O RING 1 24 380 028 66 O RING 2 25 625 037 33 STATOR CASING 1 26 010 006 26 ZINC ANODE 2 27 520 008 21 CAP SCREW 6 28 619 023 00 BARE STATOR 1 29 350 022 21 NAME PLATE 1 30 465 006 11 RIVET 6 31 270 005 21 LIFTING HOOK 2 32 650...

Page 19: ...MP BIG 2 59 515 008 21 SAND GUARD 1 60 525 025 21 PH PAN HD SCREW 4 61 715 004 80 WEAR PLATE 1 62 650 022 21 STUD 4 63 600 020 21 TRIMMING SPACER 8 64 320 006 21 KEY 1 65A 300 041 22 IMPELLER 50HZ 1 65B 300 042 22 IMPELLER 60HZ 1 66 695 004 21 LOCK WASHER 1 67 365 038 21 DOME NUT 1 68 380 036 66 O RING 1 69 400 019 31 OUTER CASING 1 70 175 017 80 DIFFUSER 1 71 160 002 30 DIFFUSER HOLDER 1 72 710 0...

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Page 21: ...orrected for field performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control Components or acc...

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