Aegis Air Spoiler Quick Start Manual Download Page 2

the support arms on the inside of the arc union.  You want both sides to match so make sure that each support arm 
is mounted the same on each side.   

3.

Set the spoiler assembly aside for now

, continue by assembling the universal telescoping bar.  There are three 

key parts to this assembly.  You have two end bars  

 and a center bar  

 

   design to hold and mount the support arms and spoiler assembly. Gently insert the 

two end bars into each end of the center bar design and adjust evenly the spacing for each side.  The middle aegis 
decal is a reference point for the positioning of the center.  The center bar design is constructed with set screws 
for each side to firmly tighten once desired positioning is construed.  We suggest again that you lay out your bar 
assembly in a manner that represents the top photo to make ease of assembly more simplistic.  Once the bar is 

temporarily intact, you can begin to locate and install the end billets  

to the end bars. 

 

. If your roll bars are at a slight angle in any direction, we have included two plastic angled 

washers to be place between the tabbed billet side, and the end bar.  You can insert the carriage bolt down from 
the top of the billet, through the plastic washer and finishing through the end bar, to which you would secure with 
the nylon lock nut.  This angled washer is designed to take out the angle and stress on the mounting positioning 
between the billets and the end bars when mounted at an angle.  If there is no angle, you still can use the washer 
or just mount the tabbed billet directly onto the end bar.    

To complete this step you will need to locate the hardware package and separate billet parts to begin the install 

for the mounting billets.  

  The billets will come in four parts, two end billets and two carriage 

bolt notched tabbed billets, as seen in the previous photo.  When installing the billets it is recommended to only 
install one side of the billet with the included 3/8” x 1 

½

” carriage bolt and nylon nut.  When installing that one 

side, do not tighten the bolt all the way down, leave pretty loose so you have enough spacing to mount to the roll 
bar.  This is because when mounting to the machine, you will need one side of the billet open so you can slide 
around the designated roll bar to secure your mounting position.  Once the billets are partially installed and 
together, you can mount the tabbed portion of the billet end to the actual end of the two telescoping bar ends. 

 

 You will want to tighten loosely so positioning can be achieved and rotated while finalizing your 

mounting of the whole unit.  Included in the kit are 2” rubber sticky backed pieces to be placed on each side of 
the inner sides of the billets to protect your roll bar.  Install before mounting to roll bar.  

4

.  Mounting the Telescoping Bar

:  It is our recommendation that you have a helper for this part.  Mounting the 

telescoping bar assembly is critical in determining the correct height that you will want for your air spoiler.  
Remember when mounting the bar, the support arms attached to the spoiler have four holes for adjustment as 
well.  In addition to the three holes of adjustment that the center bar design has, this allows for a large variance 
of height adjustment.  It is important that you make sure that you don’t mount the telescoping bar assembly too 
high to where the highest hole on the support arm will not fit into the lowest hole on the center bar design

.  

Manufacturer recommendations are to have the leading front edge of the spoiler to only be about 2-3 inches 
maximum above the roof line, and set at an approximate angle of 30-40% to capture as much air as 
possible; so adjust your telescoping bar and support arm length accordingly.  

Once this location is 

determined, you can begin to tighten the billets to secure the bar.  Depending on your machine and set-up, our 
billet design is developed to either mount directly (in-line), straight across, left to right from the roll bars, or (off-

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