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User Manual

IPC-6025

5-slot Desktop/Wallmount 
Chassis with Scalability for 
Multi-system Solution

可扩展、适用于多系统解决方案的
5 槽桌面 / 壁挂式安装机箱
可擴展、適用於多系統解決方案的
5 槽桌面 / 壁掛式安裝主機殼

Summary of Contents for IPC-6025

Page 1: ...User Manual IPC 6025 5 slot Desktop Wallmount Chassis with Scalability for Multi system Solution 5 5...

Page 2: ...ccurate and reliable How ever Advantech Co Ltd assumes no responsibility for its use nor for any infringe ments of the rights of third parties which may result from its use 2012 2012 Acknowledgements...

Page 3: ...urce is correct before connecting the equipment to the power outlet 10 Position the power cord so that people cannot step on it Do not place anything over the power cord 11 All cautions and warnings o...

Page 4: ...power is on Sensitive electronic components can be damaged by sudden power surges 20 CAUTION Always ground yourself to remove any static charge before touching the motherboard backplane or add on car...

Page 5: ...v IPC 6025 User Manual 16 17 IEC 60825 18 FCC 15 1 2 19 20 21 1 2 3 4 5 6 7 0 C 32 F 40 C 104 F 8 9 10 11 12 13 14 15 16 CLASS 1 LASER PRODUCT KLASSE 1 LASER PRODUKT...

Page 6: ...rial environments Whether your new Advantech equipment is destined for the labo ratory or the factory floor you can be assured that your product will provide the reliability and ease of operation for...

Page 7: ...you still cannot find the answer gather all the infor mation or questions that apply to your problem and with the product close at hand call your dealer Our dealers are well trained and ready to give...

Page 8: ...service time and freight Please consult your dealer for more details If you think you have a defective product follow these steps 1 Collect all the information about the problem encountered For examp...

Page 9: ...ct your distributor or sales repre sentative immediately We have carefully inspected the IPC 6025 mechanically and electrically before shipment It should be free of marks and scratches and in perfect...

Page 10: ...IPC 6025 User Manual x IPC 6025 CPU EMI...

Page 11: ...9 Figure 2 2 Installing the backplane 10 2 3 Installing CPU Card or Add on Card CPU CPU 11 Figure 2 3 Installing a CPU card CPU CPU 12 Figure 2 4 Installing an add in card 12 2 4 Hold down Clamp 13 F...

Page 12: ...y 27 Figure 3 6 Replacing the single power supply 28 Chapter 4 Alarm Board 29 4 1 Alarm Board Layout 30 Figure 4 1 Alarm board layout 30 4 2 Alarm Board Specifications 31 4 2 1 Connectors Pin Definiti...

Page 13: ...1 3 PICMG 1 3 40 Table B 2 PICMG 1 0 Backplane options PICMG 1 0 PICMG 1 0 40 Appendix C Quad System Setup 41 C 1 Assemble Rack Carrier 42 Figure C 1 Assemble Rack Carrier 4 2 C 2 Install IPC 6025 on...

Page 14: ...IPC 6025 User Manual xiv...

Page 15: ...Chapter 1 1 General Information...

Page 16: ...025 5 AOI IPC 6025 5 IPC 1 2 Specifications Construction Heavy duty steel Disk Drive Capacity Two 3 5 disk drive bays one external and one internal LED Indicators on Front Panel Bi color LEDs blue red...

Page 17: ...lex ATX Watt 300W Max Input rating 100 240 Vac Full range Output voltage 3 3 V 16 A 5 V 18A 12 V 1 16 A 12 V 2 10 A 12 V 0 8 A 5 Vsb 2 5 A Minimum load 3 3 V 0 5 A 5 V 0 5 A 12 V 1 A MTBF 100 000 hour...

Page 18: ...IPC 6025 User Manual 4 1 5 Dimension Diagram Figure 1 1 Dimension diagram Figure 1 2 Single System Installation Unit mm...

Page 19: ...5 IPC 6025 User Manual Chapter 1 General Information Figure 1 3 Quad System Installation...

Page 20: ...IPC 6025 User Manual 6...

Page 21: ...Chapter 2 2 System Setup...

Page 22: ...IPC 6025 2 1 Removing the Top Cover To remove the top cover of the chassis please proceed as below 1 Loose two thumbscrews on the rear of the top cover 2 Pull the chassis top cover backwards and then...

Page 23: ...then fasten both backplane and EMI finger in place with the screws pro vided see Figure 2 2 3 Connect the 20 pin or 24 pin ATX power connector and the 4 pin 12V power connector from the power supply...

Page 24: ...IPC 6025 User Manual 10 IPC 6025 PICMG1 3 PICMG1 0 5 1 EMI 2 2 2 EMI 2 2 3 20 24 ATX 4 12V PICMG 1 0 4 12V CPU 4 9 USB PICMG1 3 PICMG 1 0 9 USB CPU Figure 2 2 Installing the backplane...

Page 25: ...rd has been inserted into the plastic guiding fillister Fasten the screws on the top of both brackets of the card See Figure 2 3 Figure2 4 3 Repeat Step 1 and 2 if there is more than one add on card t...

Page 26: ...IPC 6025 User Manual 12 Figure 2 3 Installing a CPU card CPU CPU Figure 2 4 Installing an add in card...

Page 27: ...the hold down clamp is mounted on the back side of top cover see Figure 2 5 2 There are two rows of notches on both sides of the hold down clamp for user to insert rubber cushions provided in the acc...

Page 28: ...hold down clamps on top cover 2 5 Removing Side Cover To remove the side cover of the chassis please proceed as below 1 Loose the screws on the edge of the side cover 2 Pull the chassis side cover ba...

Page 29: ...drive please follow these steps for installation and refer to Figure 2 7 1 Release the screws of disk drive bracket on the bottom of IPC 6025 2 Install the 3 5 HDD or FDD into the proper location in t...

Page 30: ...6 3 5 HDD FDD 2 7 1 IPC 6025 2 3 5 HDD FDD 2 8 3 2 9 4 CPU 3 5 HDD FDD Figure 2 8 Installing 3 5 FDD or HDD into drive bracket 3 5 FDD HDD 3 5 FDD HDD Figure 2 9 Installing 3 5 FDD or HDD disk drive 3...

Page 31: ...There is a pair of wallmount brackets in the accessory box If you need to install the chassis please refer to Figure 3 0 to simply fasten wallmount brackets to the right edge and left edge of the bott...

Page 32: ...IPC 6025 User Manual 18...

Page 33: ...Chapter 3 3 Operation...

Page 34: ...Closed Open front panel 3 1 1 Switch Button and I O Interface I O I O Momentary Power switch Press this switch to turn the system power on or off Please use system shutdown or press this switch for f...

Page 35: ...ivity Please refer to Table 3 1 for the LED definition summary 4 LED LED 3 1 4 LED LED 3 1 Table 3 1 LED indicator functions LED LED LED Description Blue Red Pink Power System power Normal Abnormal NA...

Page 36: ...ated inside of the chassis more than 55 C And if the temperature LED is PINK it means that it is overheated on the CPU card more than 70 C An audible alarm will be activated To stop the alarm beep pre...

Page 37: ...LED LED LED CPU LED 55 C LED CPU 70 C CPU HDD LED HDD HDD LED HDD 3 2 The Rear Panel For the backplane version the rear plate includes two reserved 9 pin D SUB open ing see Figure 3 2 2 9 D SUB 3 2 2...

Page 38: ...move the top cover 2 Unplug the fan power connector 3 Loose two screws on top of the fan unit and then gently pull it out Figure 3 3 4 Loose four screws on the fan bracket and replace it with a new fa...

Page 39: ...25 IPC 6025 User Manual Chapter 3 Operation Figure 3 3 Replacing the cooling fan Figure 3 4 Replacing the cooling fan from fan bracket...

Page 40: ...behind the iron net and in the front of the fan To remove the filter and change a new one proceed as follows 1 Loose the four thumbscrews on the iron net and take out the iron net 2 Take out the filte...

Page 41: ...disk drives 3 Loose the screws of power supply bracket from the rear panel and on the bot tom of IPC 6025 and then gently pull out the power supply see Figure 3 6 4 Replace the power supply with a ne...

Page 42: ...IPC 6025 User Manual 28 Figure 3 6 Replacing the single power supply...

Page 43: ...Chapter 4 4 Alarm Board...

Page 44: ...supply fails One of the cooling fans fails Internal temperature of the chassis is too high To stop the alarm beep simply press the Alarm Reset button on the front panel behind the front door and then...

Page 45: ...thermal sensor connector One power good redundant power input One alarm reset input One Hard Disk LED connector connect from CPU card motherboard One I2C connector One SMBus connector Output Signals F...

Page 46: ...ALMRST Pin 1 GND Pin 2 ALARM_RST Table 4 4 FAN1 System Fan Connector FAN1 FAN1 Pin 1 GND Pin 2 12 V Pin3 FAN_DEC1 Table 4 5 FAN2 System Fan Connector FAN2 FAN2 Pin 1 GND Pin 2 12 V Pin3 FAN_DEC2 Tabl...

Page 47: ...or System Fan quantity defined 1 2 1 2 Pin 6 Switch setting for SMART Fan Control defined 6 6 JSW3 Pin3 JSW4 Pin4 JSW5 Pin5 MB FAN CPU TEMP OFF OFF OFF Disable Disable OFF OFF ON Disable 1 OFF ON OFF...

Page 48: ...r Manual 34 4 3 Thermal Sensor The IPC 6025 is assembled with a thermal sensor located at the front plate of the chassis see Figure 4 2 IPC 6025 4 2 IPC 6025 4 2 Figure 4 2 Thermal sensor location the...

Page 49: ...Appendix A A Exploded Diagram and Parts List...

Page 50: ...PCI 12 Filter cover 22 System reset switch 3 CPU card rubber CPU CPU 13 Card guide 23 Power supply 4 Adapter bracket 14 Front support bracket 24 Drive bay 5 Rear IO spring IO I O 15 Front door 25 FDD...

Page 51: ...A Exploded Diagram and Parts List 7 Fan bracket 17 Alarm board 27 Side cover 8 Fan guide 18 LED lens LED LED 28 Thermal sensor 9 9cm Fan 9cm 9cm 19 USB port USB USB 29 Backplane 10 Chassis body 20 Po...

Page 52: ...IPC 6025 User Manual 38...

Page 53: ...Appendix B B Backplane Options...

Page 54: ...mation IPC 6025 PICMG 1 3 1 0 IPC 6025 PICMG 1 3 1 0 Table B 1 PICMG 1 3 Backplane Options PICMG 1 3 PICMG 1 3 Model Name Slots Per Segment PICMG 1 3 PCIe X16 PCIe x 8 PCIe x 4 PCI X PCI PCE 5B04 20A1...

Page 55: ...Appendix C C Quad System Setup...

Page 56: ...to install with special rack carrier which is specially designed for IPC 6025 IPC 6025 AOI IPC 6025 IPC 6025 AOI IPC 6025 IPC 6025 C 1 Assemble Rack Carrier In the package there are 4 pieces of materi...

Page 57: ...ount hole inside FigureC 2 2 Fix wallmount bracket on the bottom of chassis with screws Figure C 3 3 Install IPC 6025 on one of the guide rail of rack carrier 4 Start from the front end of guide rail...

Page 58: ...IPC 6025 User Manual 44 Figure C 3 Fix wall mount bracket on the bottom of IPC 6025 IPC 6025 IPC 6025 Figure C 4 Install IPC 6025 on the Rack Carrier IPC 6025 IPC 6025...

Page 59: ...uninstall the IPC 6025 from the rack carrier please follow below steps 1 Push the spring on the rack carrier Figure C 5 2 And then draw out the IPC 6025 along guide rail from the rack carrier IPC 602...

Page 60: ...e without notice No part of this publication may be reproduced in any form or by any means electronic photocopying recording or otherwise without prior written permis sion of the publisher All brand a...

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