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User Manual

EBPC-5250

Embedded Industrial Computer
Chassis for 5.25" Biscuit SBCs

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Summary of Contents for EBPC-5250

Page 1: ...User Manual EBPC 5250 Embedded Industrial Computer Chassis for 5 25 Biscuit SBCs ...

Page 2: ...on of Advantech Co Ltd Information provided in this manual is intended to be accurate and reliable How ever Advantech Co Ltd assumes no responsibility for its use nor for any infringe ments of the rights of third parties which may result from its use Acknowledgements EBPC 5250 PCM 9581 PCM 9582 PCM 9584 PCM 9586 and PCM 9587 are trademarks of Advantech Co Ltd All other product names or trademarks ...

Page 3: ...e voltage and current rating marked on the product 11 All cautions and warnings on the equipment should be noted 12 If the equipment is not used for long time disconnect it from the power source to avoid being damaged by transient over voltage 13 Never pour any liquid into ventilation openings This could cause fire or electri cal shock 14 Never open the equipment For safety reasons the equipment s...

Page 4: ... type recommended by the manufacturer Discard used batteries according to the manufacturer s instructions Caution Always completely disconnect the power cord from your chassis when ever you work with the hardware Do not make connections while the power is on Sensitive electronic components can be damaged by sud den power surges Caution Always ground yourself to remove any static charge before touc...

Page 5: ... best performance possible from your products If you run into technical difficulties we are here to help For the most frequently asked questions you can easily find answers in your product documentation These answers are nor mally a lot more detailed than the ones we can give over the phone Please consult this manual first If you still cannot find the answer gather all the infor mation or question...

Page 6: ... cost of replacement materials service time and freight Please consult your dealer for more details If you think you have a defective product follow these steps 1 Collect all the information about the problem encountered For example CPU speed Advantech products used other hardware and software used etc Note anything abnormal and list any onscreen messages you get when the problem occurs 2 Call you...

Page 7: ...damaged contact your distributor or sales repre sentative immediately We have carefully inspected the product mechanically and electrically before shipment It should be free of marks and scratches and in perfect working order upon receipt As you unpack the product check it for signs of shipping damage For example damaged box scratches dents etc If it is damaged or it fails to meet the specificatio...

Page 8: ...EBPC 5250 User Manual viii ...

Page 9: ...ng a Slim type Optical Disk Drive 11 Figure 2 7 Install a slim type optical disk drive into the chassis 11 Figure 2 8 Small converter for slim type optical disk drive 11 2 6 Attaching the Mounting Brackets 12 Figure 2 9 Attaching the mounting brackets 12 Chapter 3 I O Board Optional Display Module Kit Cable Connections 13 3 1 I O Board Layout 14 Figure 3 1 Front I O board layout 14 3 2 Cable Conne...

Page 10: ... plate 22 4 3 Replacing the Cooling Fan 23 Figure 4 3 Replacing the system fan 23 4 4 Replacing the Power Supply 24 Figure 4 4 Replacing the power supply 24 Appendix A Exploded Diagram and Parts List 25 A 1 Exploded Diagram and Parts List 26 Figure A 1 Exploded diagram 26 Table A 1 Parts List 26 Appendix B 5 25 Biscuit SBC Options 27 B 1 5 25 Biscuit SBC Options 28 Table B 1 5 25 Biscuit SBC Optio...

Page 11: ...Chapter 1 1 General Information This chapter provides general information about the EBPC 5250 Sections include Introduction Specifications Power Supply Environment Specifications Dimensions Diagram ...

Page 12: ...on Simple and modular design Quick installation easy expansion and maintenance Product longevity support to secure investment value 1 2 Specifications Construction Heavy duty steel Disk Drive Capacity One internal 3 5 disk drive bay and one slim type optical disk drive bay LED Indicators on Front Panel Single color LED for Power green and HDD activity red Front I O Interfaces Line in jack Line out...

Page 13: ...on condensing Vibration During Operation 1Grms 5 500 Hz Shock During Operation 20G with 11ms duration half sine wave 1 5 Dimensions of the EBPC 5250 Figure 1 1 Dimension diagram of the EBPC 5250 Table 1 1 Power Supply Part Number 1757000277 Wattage 180 W max ATX PFC Input rating 100 240 Vac Full range Output voltage 5 V 12 A 3 3 V 16 8 A 12 V 10 A 12 V 0 8 A 5 Vsb 2 A Minimum load 5 V 0 3 A 3 3 V ...

Page 14: ...EBPC 5250 User Manual 4 ...

Page 15: ... process Sections include Removing the Top Cover Installing the Compact Flash and Mini PCI Module Installing the 5 25 SBC Installing the Riser Card and Add on Card Installing the 3 5 Disk Drive Installing the Slim type Optical Disk Drive Attaching the Mounting Bracket ...

Page 16: ...ow the instructions below 1 Loosen two screws on the rear of the top cover 2 Pull the top cover backwards and then lift it up see Figure 2 1 Figure 2 1 Removing the top cover Note Use caution when installing or operating the components with the chas sis open Be sure to turn off the power unplug the power cord and ground yourself by touching the metal chassis before you handle any components inside...

Page 17: ... or mini PCI module 2 3 Installing the 5 25 Biscuit SBC The EBPC 5250 supports the Advantech PCM 958X series of SBCs To install the SBC please remove the slim type ODD bracket first Then proceed as follows Fig ure 2 3 1 Install the CPU CPU cooler RAM CF or mini PCI module etc on the SBC 2 Fasten the SBC onto the chassis with the four screws provided 3 Connect the cables provided from the SBC to th...

Page 18: ...Figure 2 4 3 When you install the add on card please remove the round plastic cap on the chassis so the screwdriver can be inserted to the hole to loosen or fasten the screw on the I O bracket on the rear plate Figure 2 5 4 Remove the rear I O bracket and insert a half size PCI card into the lower slot on the riser card When inserting a PCI card into the upper slot if the length is too long there ...

Page 19: ...9 EBPC 5250 User Manual Chapter 2 System Setup Figure 2 4 Installing a riser card Figure 2 5 Remove the round plastic cap to fasten loose the screw to the add on cards ...

Page 20: ...3 5 Hard Disk Drive 1 To install the 3 5 internal HDD remove the disk drive bracket by releasing the four screws with the rubber cushions from outside the chassis see Figure 2 6 2 Insert the disk drive into the proper bracket location and secure it with the screws provided 3 Return the disk drive bracket with the 3 5 HDD to the original position and fas ten it with the four screws 4 Connect the ID...

Page 21: ...im type ODD 3 Fasten the small converter board in the accessory package of the slim type ODD onto the rear of the slim type optical disk drive by tightening the two screws provided See Figure 2 8 4 Fasten the slim type optical disk drive to the slim type ODD bracket 5 Put the slim type ODD bracket in place and fasten it onto the chassis with the two screws 6 Connect the 40 pin IDE flat cable from ...

Page 22: ...ir of mounting brackets is included in the accessory box If you need to install them please refer to Figure 2 9 which depicts how to fasten them to the bottom left and bottom right of the chassis with the six screws provided Figure 2 9 Attaching the mounting brackets ...

Page 23: ...ons This chapter introduces the I O board optional display module kit and cable connections Section include I O Board Layout Cable Connections between the 5 25 SBC and I O Board Optional Display Module Layout Cable Connections between the SBC the Display Module Kit ...

Page 24: ...nnectors need to be installed Note GPIO Pin Definitions CN10 internal Pin CN9 D SUB CN10 internal Pin CN9 D SUB GPIO0 1 GPIO0 GPIO2 9 X GPIO4 2 GPIO1 GPIO6 10 X GND 3 GPIO2 GND 11 Vcc GND 4 GPIO3 GND 12 Vcc GPIO1 5 GPIO4 GPIO3 13 GND GPIO5 6 GPIO5 GPIO7 14 GND Vcc 7 GPIO6 15 GND X 8 GPIO7 LAN2 CN21 USB2 CN20 MLAN 1 CN16 VGA CN8 GIGA LAN2 LED CN23 USB1 CN15 GLAN1 CN18 GIGA LAN1 LED CN19 LPT CN6 GPI...

Page 25: ...ble Connections between PCM 9581 9586 and I O Board Illustration Part Number PCM 9581 PCM 9586 Function Front I O board 1700007921 CN3 Power switch LED 1700002284 CN23 10 100 LAN CN18 1700002365 CN11 COM CN13 1700002366 CN4 LPT CN6 1700002367 CN13 VGA CN8 1700002368 CN9 GPIO CN10 1700002437 CN14 Audio CN1 1700002591 CN19 KB MS CN4 1700008721 CN25 CN26 USB CN15 CN20 ...

Page 26: ...587 and I O Board Illustration Part Number PCM 9582 PCM 9587 Function Front I O Board 1700007921 CN22 Power switch LED 1700002284 CN11 10 100 LAN CN18 1700002365 CN21 COM CN13 1700002366 CN16 LPT CN6 1700002367 CN4 Audio CN1 1700002368 CN19 GPIO CN10 1700002437 CN7 VGA CN8 1700002591 CN19 KB MS CN4 1700008721 CN20 CN18 USB CN15 CN20 ...

Page 27: ... 9584 and I O Board Table 3 3 Cable Connections between PCM 9584 and I O Board Illustration Part Number PCM 9584 Function Front I O Board 1700007921 CN22 Power switch LED 1700002365 CN19 COM CN13 1700002366 CN17 LPT CN6 1700002367 CN26 VGA CN8 1700002419 CN15 KB MS CN4 1700002437 CN21 Audio CN1 1700008721 CN14 CN13 USB CN15 CN20 ...

Page 28: ...ppropriate cable kit The P N is 9668525004E The detail of this cable kit is listed below Table 3 4 Optional Cable Kit Connections between PCM 9581FG 9582FG 9584 and I O Board Illustration Part Number PCM 9581FG PCM 9582FG PCM 9584 Function Front I O board 1700002438 CN2 GigaLAN LED CN19 CN23 1700002421 CN16 GPIO CN10 1700002419 CN15 PS 2 KB MS CN4 1700005051 CN6 CN10 Giga LAN CN18 CN21 ...

Page 29: ...le layout 3 7 Cable Connections Between the SBC and the Display Module LVDS1 CN2 LVDS2 CN4 DV1 CN6 TV OUT CN7 Table 3 5 Cable Connections Between the SBC and the Display Module Illustration Part Number PCM 9581 86 PCM 9582 87 PCM 9584 Function Display module 1700002410 CN11 9581 86 CN8 9582 87 CN22 CN25 9584 LVDS CN2 CN4 1700002422 CN7 9581 86 CN9 9582 87 DVI CN6 1700002409 CN2 9581 86 CN8 9584 TV...

Page 30: ...EBPC 5250 User Manual 20 ...

Page 31: ...Chapter 4 4 Operation This chapter describes how to maintain the EBPC 5250 Sections include The Front Plate The Rear Plate Replacing the Cooling Fan Replacing the Power Supply ...

Page 32: ...late also reserves openings to support a DVI four 9 pin D SUB and four USB ports for extra needs The LEDs indicate the power on off and the hard disk drive activity When the system power is on the POWER LED is always Green When the HDD LED is blink ing Red it means the HDD is transmitting data Figure 4 1 Front plate 4 2 The Rear Plate The rear plate is pre punched with openings to support two LVDS...

Page 33: ...op cover 2 Unplug the fan power connector 3 Loosen the four screws on the front plate and take out the fan module see Fig ure 4 3 4 Remove the two screws on the fan guard 5 Fasten the fan guard onto a new fan 6 Return the fan module with the wire facing downward to the chassis and fasten it to the four screws 7 Plug in the fan power connector 8 Replace the top cover and fasten it Figure 4 3 Replac...

Page 34: ...ove three screws on the rear plate and three screws on the side of the chassis 5 To remove the power bracket please loosen the two screws on the riser card first Then take out the power supply and remove the two screws on the bracket see Figure 4 4 6 Fix a new power supply onto the bracket and then fasten it onto the chassis 7 Plug the 12 pin ATX power connector to the SBC And plug other power con...

Page 35: ...Appendix A A Exploded Diagram and Parts List This appendix shows the exploded diagram and parts list of the EBPC 5250 ...

Page 36: ...ble A 1 Parts List 1 Top cover 10 Bottom cover 2 Display module cover 11 Slim optical disk drive front cover 3 I O board 12 Slim optical disk drive bracket 4 Adapter bracket 13 Power supply bracket 5 HDD bracket 14 Chassis 6 Rubber cushion 15 Power supply 7 Fan guard 16 Riser card bracket 8 Fan module 17 Rear window 9 Mounting bracket ...

Page 37: ...Appendix B B 5 25 Biscuit SBC Options This appendix shows the 5 25 SBC options ...

Page 38: ...an contact a local sales representative for detailed information If the user chooses the PCM 9581FG 9582FG 9584 please purchase the neces sary cable kit The P N is 9668525004E Table B 1 5 25 Biscuit SBC Options Model Name Slot PCI Mini PCI PC 104 PC 104 PCI 104 PCM 9581 1 1 PCM 9582 1 1 1 1 PCM 9584 1 1 1 PCM 9586 1 1 PCM 9587 1 1 1 1 ...

Page 39: ...29 EBPC 5250 User Manual Appendix B 5 25 Biscuit SBC Options ...

Page 40: ...ations are subject to change without notice No part of this publication may be reproduced in any form or by any means electronic photocopying recording or otherwise without prior written permis sion of the publisher All brand and product names are trademarks or registered trademarks of their respective companies Advantech Co Ltd 2008 ...

Page 41: ...андарту ISO 9001 Лицензия ФСБ на осуществление работ с использованием сведений составляющих государственную тайну Поставка специализированных компонентов Xilinx Altera Analog Devices Intersil Interpoint Microsemi Aeroflex Peregrine Syfer Eurofarad Texas Instrument Miteq Cobham E2V MA COM Hittite Mini Circuits General Dynamics и др Помимо этого одним из направлений компании ЭлектроПласт является на...

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