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Advantage Controls RT, Installation Maintenance Repair Manual

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Manual

Series R

Model RT

Combination Metering Pump

Timer Controller

Installation

Maintenance

Repair

Manual

Advantage Controls

P.O. Box 472

Muskogee, OK  74402

Phone: 800-743-743

Fax: 888-686-622

www.advantagecontrols.com

email: [email protected]

2/08

Summary of Contents for RT

Page 1: ...ination Metering Pump Timer Controller Installation Maintenance Repair Manual Advantage Controls P O Box 1472 Muskogee OK 74402 Phone 800 743 7431 Fax 888 686 6212 www advantagecontrols com email support advantagecontrols com 12 08 ...

Page 2: ...Up 8 A Front Panel Description 8 B Run Mode Explanation 8 C Set Up Mode Explanation 8 D Priming the Pump 9 E Stroking Speed or Frequency 9 F Stroke Lenghth 9 G Calculating Output 9 VI Feed Timer Options 10 VII Menu Maps 11 VIII Maintenance 12 A Diaphragm Replacement 12 B Suction and Discharge Check Valve Replacement 12 C Liquid End Diagram 13 D Pump Replacement Parts 14 IX Trouble Shooting Guide 1...

Page 3: ...ocide Timers Dual Percent Timers Dual Water Meter Pulse Timers Output 30 30 gallons per day at 110 psi 55 55 gallons per day at 75 psi 15 15 gallons per day at 150 psi 17 17 gallons per day at 250 psi Stop Function Options X Standard D Auto Stop E Flow Switch Assembly G Flow Switch Voltage 1 115 volt with USA plug standard 2 220 volt no plug 3 220 volt with specified plug L 115 volt with US plug a...

Page 4: ...f chemicals If you have further compatibility questions contact Advantage Controls service department at 1 800 743 7431 B Safety and Preparation Always wear the proper protective clothing and gear when working around chemicals and chemical metering pumps Safety glasses gloves and aprons are critical in preventing accidental exposure to dangerous chemicals Liquids under pressure can present a speci...

Page 5: ...r meter signal or probe wire should never be run in conduit with high voltage wire above 30 VAC C Chemical Injection Plumbing 1 Piping Connections The MicroTron pump uses carefully matched components to achieve a predictable metering output This predictability can only be maintained if all fitting sizes remain unaltered Do not attempt to reduce tubing size All tubing connections should be double c...

Page 6: ...the MicroTron pump around the top of the solution tank not to exceed 5 feet from pump to bottom of tank Flooded Suction This installation is recommended for very low outputs solutions that gasify and or high viscosity solutions Priming is easier and loss of prime is reduced Failure of the pump diaphragm or rupture of the solution tubing can cause loss of solution in the tank Suction lift Flooded S...

Page 7: ...pe On Machine Threads USE Teflon Tape On These Threads Only Injection Check Valve Pipe Cross Section NOTE When installation is made into a line with zero pressure or when pumping into an open vessel use our three function valve to prevent syphoning 7 Optional Three Function Valve Anti siphon feature allows metering of liquids down hill or into the suction side of a circulating pump It provides pro...

Page 8: ...how the pump speed setting Manual activation of the relay output and pump stroking can be activated by pressing the ENTER key while the pump is in the run mode This will manually activate both functions of the unit for 3 minutes After three minutes the unit goes back to automatic If the ENTER key is pressed during the 3 minute test it will revert to automatic C Set Up Mode Explanation To enter Set...

Page 9: ...l To avoid damage to the pump this adjustment should only be made while the pump is running at a high stroking rate Always start adjusting your pump s output down by reducing the pump s stroking speed or frequency By leaving the stroke length as long as possible you decrease any chance of loosing prime G Calculating Output A pump s output per minute can be determined by dividing the maximum rated ...

Page 10: ...e relay output These timers are sequential in operation Timer one will complete its cycle then timer two follows See Menu Map on Page 11 C Dual Water Meter Pulse Timer Model RT units have two timers that can accept pulse from a single contacting head water meter Each timer can accumulate 1 100 contacts to activate the feed timer Each timer can be set from 0 seconds to 30 minutes and 59 seconds Tim...

Page 11: ... of 30 M Pump Timer Biocide1 Day All Biocide1 Wk All Bio1 Start 12 30p Bio1 Length 0 30 Pump 28 Day Timers Run IND Timers Run 1 2 Timers Run 2 1 Clock Set N Clock Set Y Monday Week 1 January 1 2007 Time 12 00 00pm Relay No Timer Pulse2Acc 010 Plse2 Tmr 00 30 Relay Pulse 2 010 of 30 M Relay Timer Biocide2 Day All Biocide2 Wk All Bio2 Start 12 30p Bio2 Length 0 30 Relay 28 Day Grayed out menu items ...

Page 12: ...diaphragm support ring does not fall out 5 Do not allow sharp or abrasive objects to come in contact with pump parts 6 Inspect end of shaft to assure that threads are in good condition Replace shaft bellows if necessary No further disassembly is recommended 7 Screw new diaphragm onto pump shaft until it bottoms out on shoulder of shaft It is not necessary to tighten further 8 Replace fluid end Mak...

Page 13: ... Complete Head Kit 2 Injection Valve 3 Foot Valve 4 Suction Valve 5 Discharge Valve 6 Bleed Valve Assembly 7 Pump Head 8 Pump Diaphragm 9 Support Ring 10 Shaft Seal 11 Head Bolts 12 Priming Tube 13 Suction Tubing 14 Discharge Tubing 15 Weight Complete Head Kit includes items 4 5 6 7 8 and 11 ...

Page 14: ...ion Injection Valve 3FV __ __ __ __ 3 Foot Valve Assembly FTV __ __ __ __ 4 Suction Valve Assembly SUC __ __ __ __ 5 Discharge Valve Assembly DIS __ __ __ __ 6 Priming Valve Assembly PRI __ __ __ __ Body Seat Ball Connection P Glass filled Poly V Viton C Ceramic 1 3 8 Tube K Kynar F Teflon D Single 2 1 4 Tube V PVC H Hypalon S Stainless 3 3 8 Tube K 3 8 Tube P 1 4 Pipe U 3 8 UV V 3 8 Clear Suction...

Page 15: ...ndforcleanliness Clean or replace as necessary Inspect suction tube through its full length to assure that there are no splits at the connections or other restrictions Move any objects or equipment which impinges upon suction tube or reroute as required to assure a smooth transition from foot valve to pump Check fluid level in chemical supply tank Insufficient fluid Stroke adjustment set too low W...

Page 16: ...m improperly installed Check valves worn or clogged Check system pressure to assure that it is within system rated paramaters of the pressure Make sure that diaphragm is screwed fully unto shaft Clean or replace as required Pump will not run not plugged in Pump not turned on or not plugged in Electronic failure Check outlet with meter to assure that correct or voltage is present and that power sup...

Page 17: ...sed or implied No agent of ours is authorized to provide any warranty other than the above 30 Day Billing Memo Policy Advantage Controls maintains a unique factory exchange program to ensure uninterrupted service with minimum downtime If your unit malfunctions call 1 800 743 7431 and provide our technician with Model and Serial Number information If we are unable to diagnose and solve your problem...

Page 18: ...18 Application Notes ...

Page 19: ...19 Application Notes ...

Page 20: ...water treatment equipment needs Cooling Tower Controllers Boiler Blow Down Controllers Blow Down Valve Packages Solenoid Valves Water Meters Chemical Metering Pumps Corrosion Coupon Racks Chemical Solution Tanks Solid Feed Systems Feed Timers Filter Equipment Glycol Feed Systems Pre Fabricated Systems Get the Advantage 11 500 CONDUCTIVITY uS cm ...

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