Advanced Poly-Packaging Ti-1000ZR, Operation Manual

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Troubleshooting Guide
The items included in this section cover the common causes of trouble that an operator might encounter
during the operation of the Ti-1000Z / Ti-1000Z RAP. When operating difficulties occur, the best
procedure is to observe what is happening and attempt to isolate the problem. Make only one adjustment
at a time, checking the results of each adjustment. If an adjustment does not help or escalates the
problems, return the settings back to the former position.
CAUTION: These tests and repairs should be performed by qualified mechanics or electricians.
Troubleshooting Checklist
Problem Cause Action
Touch screen does
not display 1. Screen saver is active
2. Power off
3. Loose connection
4. Fuse blown
5. Cable shorted / failed 1. Touch the screen
2. Plug in power cord / turn on
3. Tighten connections
4. Replace fuse(s)
5. Replace cable
No main power light 1. Blown fuse
2. Bulb out 1. Replace fuse
2. Replace bulb
Two bags index from
rollers 1. Bag is folded over
2. Perf sensor dirty / damaged
3. Perf sensitivity out of adjustment
4. Ungrounded perf sensor circuit
5. Seal point value too high
6. Feed distance too high
7. Zero perf function incorrectly set 1. Straighten bag, thread bags again
2. Clean / replace perf sensor
3. Adjust pot on High Voltage PCB
4. Attach grounding rod to roller
5. Change seal point setting
6. Set value to zero
7. Reset Zero Perf.
Bag does not
completely index 1. Perf is sensing hole in bag (vent)
2. Seal position setting too low
3. Zero perf function incorrectly set 1. Reposition bag left or right
2. Increase seal position setting
3. Reset Zero Perf.
First bag after
threading indexing
multiple bags 1. Thread bags not at proper seal
position
2. Perf Sensor not sensing bag
3. Dirty / damaged sensor
4. Pot on High Voltage PCB out of
adjustment 1. Pull bags through pinch rollers to
proper seal point, then cycle machine
again.
2. Clean / replace sensor
3. Clean / replace sensor
4. Adjust Pot
Bags web breaking
prematurely in
machine 1. Improper web tension
2. Index speed too high
3. Improper threading / web contact
4. Bag roll side-plates bent inward 1. Adjust tension
2. Reduce speed setting
3. Rethread / remove obstructions
4. Repair / remove side-plates