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0160_IOM_1.2_Mar21_10

10

PRODUCT  

0160 W/AFS

APPLICATION  

RIGID SUPPORTING CONSTRUCTION (FLOOR)

CLASSIFICATION REPORT NO.  

2013-EFECTIS-RO511C

CLASSIFICATION  

E120 (HO I 

 O)

TESTED INSTALLATION METHOD SHOWN. DIFFERING INSTALLATION METHODS TO THIS MUST BE APPROVED BY THE BUILDING CONTROL AUTHORITY (BCA) BEFORE PROCEEDING. 

FIRE – 0160 ADJUSTABLE FRAME SYSTEM FOR RIGID SUPPORTING CONSTRUCTION (FLOOR)

Patented Adjustable Frame System (AFS)

incorporating bracket, bracket slot, and Z-piece

(Patent No: GB2557865)

Access door

for inspection /

damper reset

0160 Series

fire damper

Suitable

bolts

Supporting

Z-angle

Three layers of

50mm fire batt

Min. 150mm thick

two hour rated

rigid supporting

construction to

BS EN 1363-1:2020

AFS rail

(40x40x4mm)

by others

Preparation

 Ensure that the damper is kept 

in a clean dry environment and 

that there is no damage to the 

damper.

 Remove all the packaging and 

transit ties before installation.

 Work out the opening size to be 

cut using the adjacent table. 

Nom. duct width

Opening width min. Opening width max.

100-1,000mm

Nom. duct +100mm Nom. duct +350mm

Nom. duct height Opening height min. Opening height max.

100mm

Nom. duct +140mm Nom. duct +350mm

101-300mm

Nom. duct +165mm Nom. duct +375mm

301-525mm

Nom. duct +190mm Nom. duct +400mm

526-700mm

Nom. duct +215mm Nom. duct +425mm

701-925mm

Nom. duct +240mm Nom. duct +450mm

926-1,000mm

Nom. duct +265mm Nom. duct +475mm

Installation sequence

 Install 40mm x 40mm x 4mm angle through the AFS brackets ensuring they are of sufficient length to 

extend past the opening on each side by 100mm.

Position the dampers evenly in the centre of the opening.

 Secure the angles to the floor. Mark the hole positions on the angle at least 50mm away from the 

opening. Drill and install M8 steel anchors and bolt the angle to the floor.

 The galvanised mild steel ductwork connecting to the damper spigot must overlap by 40mm, leaving 

a 10mm clearance for any duct expansion in a fire situation.

 The galvanised mild steel ductwork connections must be sealed with an approved galvanised mild 

steel ductwork sealer and fixed with low resistance fixings such as aluminium rivets that will melt at 

high temperature allowing the duct to break away without affecting the integrity of the installation.

 ‘Z’ angles are required to support the first layer of fire batt. These measure 50mm x 150mm x 50mm 

by 100mm wide. They are to be positioned on all fire batt joints on the bottom layer and evenly spaced 

on a 500mm minimum pitch.

10 

 The gap between the damper and the floor opening will need filling with three layers of 50mm thick 

140kg/m

3

 fire batt cut to an interference fit and pushed into place. All cut edges must be sealed with a 

fire batt sealant to BS EN 13501-2. A fire rated intumescent mastic to BS EN 13501-2 shall be applied to 

each joint.

11 

 The connecting galvanised mild steel ductwork must be independently supported within one metre of 

the connections and have been installed in accordance with DW144.

12 

An access door should be fitted on the access side of the damper for inspection and maintenance.

13 

When the damper installation is complete the operation of the damper should be checked.

14 

Complete DW145 Fire Damper Certificate.

Summary of Contents for 0160 Series

Page 1: ...0160_IOM_1 2_Mar21_1 1 MODEL 0160 FIRE DAMPER AIR CONTROL INSTALLATION OPERATION AND MAINTENANCE MANUAL...

Page 2: ...all AFS with drop rods in wall 5 Two hour flexible wall multi section AFS with drop rods two sides 6 Two hour rigid wall AFS with drop rods one side 7 Two hour rigid wall HEVAC 8 Two hour flexible wal...

Page 3: ...luded within this manual an example of the Fire Damper Certificate DW145 Inspection and Handover Check Sheet which is to be completed by the installer A separate certificate is required per damper The...

Page 4: ...for any duct expansion in a fire situation 10 The galvanised mild steel ductwork connections must be sealed with an approved galvanised mild steel ductwork sealer and fixed with low resistance fixings...

Page 5: ...to the slot through the Z piece fitting the nut until tight to secure the rail 8 The damper should be mounted centrally in the opening as detailed in the drawing The drop rods are to slide through the...

Page 6: ...ork sealer and fixed with low resistance fixings such as aluminium rivets that will melt at high temperature allowing the duct to break away without effecting the integrity of the installation 12 The...

Page 7: ...et slot pushing it up against the underside of the rail Insert the 8mm bolt from above into the slot through the Z piece fitting the nut until tight to secure the rail 7 The damper should be centrally...

Page 8: ...ture allowing the duct to break away with affecting the integrity of the installation 11 The connecting galvanised mild steel ductwork must be independently supported within one metre of the connectio...

Page 9: ...l ductwork sealer and fixed with low resistance fixings such as aluminium rivets that will melt at high temperature allowing the duct to break away without effecting the integrity of the installation...

Page 10: ...tend past the opening on each side by 100mm 5 Position the dampers evenly in the centre of the opening 6 Secure the angles to the floor Mark the hole positions on the angle at least 50mm away from the...

Page 11: ...nised mild steel ductwork connecting to the damper spigots must overlap by up to 40mm leaving minimum 10mm clearance for any duct expansion in a fire situation 12 The galvanised mild steel ductwork co...

Page 12: ...the blades and spring system 0160 OPERATION AND MAINTENANCE Visually inspect the damper blades to ensure that they are all interlocked that the springs are straight and that the bottom damper is lock...

Page 13: ...o damper also through ceiling void and adjacent services 7 Confirm the space around the damper has not been used for the passage of other services The presence of other services will invalidate the in...

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