Advance acoustic Whirlamatic Pro 21H Operator'S Manual And Parts List Download Page 7

FORM NO. 56041496 - Whirlamatic Pro

 21, 24, 27 - 7

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77

MAINTENANCE

MAINTENANCE

MAINTENANCE

MAINTENANCE

MAINTENANCE

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WARNING!

ARNING!

ARNING!

ARNING!

ARNING!

Before attempting any maintenance procedures on ma-
chine, stop on level surface, shut off machine and turn off
LPG valve at tank.

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ATTENTION!

TTENTION!

TTENTION!

TTENTION!

TTENTION!

Repairs and adjustments must be performed by authorized
and trained personnel.

To keep machine in good working condition, simply follow the daily,
weekly, and monthly maintenance procedures.

NOTE:

NOTE:

NOTE:

NOTE:

NOTE: Always record maintenance and service.

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ATTENTION!

TTENTION!

TTENTION!

TTENTION!

TTENTION!

Always keep machine free from dust and lint; the engine is
air cooled and for proper air flow to cool the engine, the
recoil filter must remain clean.

DAILY MAINTENANCE (Every 4 Hours of Operation)

DAILY MAINTENANCE (Every 4 Hours of Operation)

DAILY MAINTENANCE (Every 4 Hours of Operation)

DAILY MAINTENANCE (Every 4 Hours of Operation)

DAILY MAINTENANCE (Every 4 Hours of Operation)

1

Check oil level (Use 10W30 oil only).

2

Clean recoil filter .

3

Check belt tension by pinching belt together. Belt should only
depress 1/2" (13mm).

4

Clean all air filters by blowing out dust and dirt and/or washing
the foam filters (recoil and carburetor pre- filter) with warm,
sudsy water and rinsing clean. 

(Be careful not to wet the paper

carburetor filters.) 

Be sure filters are clean and dry before use.

Do not oil foam or filter .

5

Make sure all components are secure and tight.

6

Check pad daily (clean or replace).

7

Clean machine.

8

For Dust Control models, clean dust collection bag.

WEEKLY MAINTENANCE (Every 20 Hours of Operation)

WEEKLY MAINTENANCE (Every 20 Hours of Operation)

WEEKLY MAINTENANCE (Every 20 Hours of Operation)

WEEKLY MAINTENANCE (Every 20 Hours of Operation)

WEEKLY MAINTENANCE (Every 20 Hours of Operation)

1

Check oil level. Change oil and filters at 50 hours of operation.
Use 10W30 Motor Oil or other no ash motor oils designed for use
in propane engines. Use of non-recommended oil may void the
engine warranty.

See Engine Owners Manual for complete servicing details

2

Inspect carburetor air filter by removing wing nut and over on top
of carburetor. Replace if dry or deposits are present.

3

Check belt for tension. Tighten if loose. If worn, replace with
proper belt. 

(See “ADJUSTING BELT TENSION”). 

Refer to parts

schematic for size of belt required.

4

Inspect and tighten nuts and bolts on engine and frame.

5

Examine all propane hoses and connections for leaks or wear.
Replace if necessary.

6

Grease wheels. Use white lithium grease only and use no more
than 1 pump of grease. More grease than recommended will
push seal and dust cover out, allowing dust and other foreign
materials into the bearings, shortening the life of the wheel
significantly.

MONTHLY MAINTENANCE (Every 80 hours of Operation)

MONTHLY MAINTENANCE (Every 80 hours of Operation)

MONTHLY MAINTENANCE (Every 80 hours of Operation)

MONTHLY MAINTENANCE (Every 80 hours of Operation)

MONTHLY MAINTENANCE (Every 80 hours of Operation)

1

Perform all daily and weekly services.

2

Torque the head bolts when engine is cold in a crisscross
pattern as per engine manufacturers specifications 

(See En-

gine Owners Manual).

3

Check valve clearance with cold engine as per engine manufac-
turers specifications 

(See Engine Owners Manual).

4

Torque valve cover as per engine manufacturers specifications

(See Engine Owners Manual).

5

Inspect spark plug. Replace if necessary.

6

Change oil and oil filter.

7

Inspect fuel hoses for leak (repair as needed).

8

Wash undercarriage of machine to remove all dust and debris.

9

To ensure proper ventilation, remove engine cover and clean
engine.

10

Replace air filter element and foam filter.

QUARTERLY MAINTENANCE (Every 250 Hours of Operation)

QUARTERLY MAINTENANCE (Every 250 Hours of Operation)

QUARTERLY MAINTENANCE (Every 250 Hours of Operation)

QUARTERLY MAINTENANCE (Every 250 Hours of Operation)

QUARTERLY MAINTENANCE (Every 250 Hours of Operation)

1

Perform all of the above maintenance procedures and have
engine checked by an Authorized Service Center.

2

Check air gap in electronic ignition coil.

3

Check valves with engine cold.

NOTE:

NOTE:

NOTE:

NOTE:

NOTE: Consult Engine Manual for complete servicing and adjustments
information.

LIFE OF MACHINE

LIFE OF MACHINE

LIFE OF MACHINE

LIFE OF MACHINE

LIFE OF MACHINE

1

Change oil regularly.

2

Clean recoil filter regularly.

3

Clean carburetor filter regularly.

4

Keep machine clean from dust and debris.

FUELSYSTEM

FUELSYSTEM

FUELSYSTEM

FUELSYSTEM

FUELSYSTEM

Adjustments for the air/fuel mixture must be made only by an Authorized
Service Center. Improper adjustments can cause high levels of carbon
monoxide emissions which may cause carbon monoxide poisoning or
it can lead to engine damage.

Idle speed is adjusting by turning adjustment screw on regula-
tor.

Fuel flow is adjusted by adjustment screw on carburetor spud-
in.

CHANGING THE OIL

CHANGING THE OIL

CHANGING THE OIL

CHANGING THE OIL

CHANGING THE OIL

The manufacturer recommendations 10W30 oil.

1

Run engine for five minutes to warm oil.

2

Make sure machine is on level surface. Locate oil drain plug on
rear of engine beside oil cap and remove by turning counter-
clockwise with wrench.

3

Allow oil to run into pan under machine. Allow to completely
drain.

4

Install drain plug and tighten drain plug by turning clockwise
with wrench.

5

Slowly add one quart (946.3 mi) of 10W30 Motor Oil.  Then check
oil level with dip stick in oil fill cap. Add additional oil if neces-
sary.

6

Replace oil-fill cap assembly. Hand tighten only.

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ATTENTION!

TTENTION!

TTENTION!

TTENTION!

TTENTION!

Do not overfill and never run engine low on oil.

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ATTENTION!

TTENTION!

TTENTION!

TTENTION!

TTENTION!

When checking oil, be sure cap is fully screwed out and
free. Do not check oil by screwing cap in and then out again,
this will give you a false reading.

Summary of Contents for Whirlamatic Pro 21H

Page 1: ...er 56041496 Whirlamatic Pro 21H 21K OPERATOR MANUAL AND PARTS LIST Advance MODELS 56102500 21H 56102501 21K 56102670 24K 56102671 24R 56102502 27K 56102503 27N OBS 56102620 27R Whirlamatic Pro 27K 27N...

Page 2: ...49 2 M91 PropaneInstallationCode Doesnot apply in industrial buildings 6 When the cylinder is attached to the floor maintenance machine for use the operator shall not leave the unit unattended except...

Page 3: ...lier Do not smoke or allow smoking in the vicinity Go slow on inclines and slippery surfaces Donotplaceflammableobjectssuchasfuel matches etc close to the engine Report machine damage or faulty operat...

Page 4: ...GUIDE TROUBLE SHOOTING GUIDE TROUBLE SHOOTING GUIDE TROUBLE SHOOTING GUIDE TROUBLE SHOOTING GUIDE 11 11 11 11 11 STANDARD PARTS STANDARD PARTS STANDARD PARTS STANDARD PARTS STANDARD PARTS PRO 21 HOND...

Page 5: ...ks FOR SAFETY When servicing machine keep flames and sparks FOR SAFETY When servicing machine keep flames and sparks away from fuel system service area Keep area well ventilated away from fuel system...

Page 6: ...e starts move throttle control to SLOW rpm 2 WiththrottleinSLOW engageclutchbysqueezingtriggerswitch 3 After clutch is engaged move throttle to 3 4 throttle position and then lower pad driver to floor...

Page 7: ...ours of Operation MONTHLY MAINTENANCE Every 80 hours of Operation MONTHLY MAINTENANCE Every 80 hours of Operation MONTHLY MAINTENANCE Every 80 hours of Operation MONTHLY MAINTENANCE Every 80 hours of...

Page 8: ...NFPA was established to set guidelines for among other things the use of pro pane Propane is a flammable gas whose vapors are heavier than air It can explode under certain conditions It is not differ...

Page 9: ...Allow to vent until fuel vapor is not visible Whether the tank is filled by weight most accurate or by volume using a gage make sure the person doing the filling is qualified CAUTION CAUTION CAUTION C...

Page 10: ...TE NOTE NOTE See INSTALLING OR CHANGING LPG FUEL TANK for Tank Removal 2 Perform all Daily Maintenance procedures 3 Change engine oil 4 Store machine in cool dry area away from fuel tanks Tilt machine...

Page 11: ...rburetor needs adjusting Regulator needs adjusting Insufficient vacuum Lacks power Improper valve clearance See Engine Owners Manual for servicing Improper fuel or dirt in line Faulty spark plug Impro...

Page 12: ...041496 Whirlamatic Whirlamatic Whirlamatic Whirlamatic Whirlamatic Pro Pro Pro Pro Pro 00 6 W W W W Whirlamatic hirlamatic hirlamatic hirlamatic hirlamatic P P P P Pro ro ro ro ro 21H 21K 21H 21K 21H...

Page 13: ...Pad Driver 21 Flex Complete 9 10 13 9 10 13 9 10 13 9 10 13 9 10 13 13 56102517 1 Flange 14 56102518 1 Caster 3 15 56102519 1 Pulley Idler 16 56102520 1 Tensioner 17 56102521 1 Hour Meter 18 56102522...

Page 14: ...tic Whirlamatic Whirlamatic Pro Pro Pro Pro Pro 00 6 21 FRONT 26 25 24 27 22 23 1 20 17 18 19 13 14 15 2 16 9 10 7 8 5 11 6 4 3 28 W W W W Whirlamatic hirlamatic hirlamatic hirlamatic hirlamatic P P P...

Page 15: ...9823 2 Wheel W Bracket 14 15 14 15 14 15 14 15 14 15 16 56102521 1 Hour Meter 17 56102531 1 Handle 18 56102528 1 Toggle 19 56102524 1 Tank LP Steel W OPD 20 56102529 1 Throttle Cable 21 56102530 2 Han...

Page 16: ...FORM NO 56041496 Whirlamatic Whirlamatic Whirlamatic Whirlamatic Whirlamatic Pro Pro Pro Pro Pro 00 6 W W W W Whirlamatic hirlamatic hirlamatic hirlamatic hirlamatic P P P P Pro ro ro ro ro 27N 27N 27...

Page 17: ...51996 after serial 1451996 after serial 1451996 15 56102519 1 Pulley Idler 16 56102520 1 Tensioner 17 56102521 1 Hour Meter 18 56102522 1 Battery 12 Volt 19 56102542 1 Battery Connector Complete 20 56...

Page 18: ...FORM NO 56041496 Whirlamatic Whirlamatic Whirlamatic Whirlamatic Whirlamatic Pro Pro Pro Pro Pro 00 6 W W W W Whirlamatic hirlamatic hirlamatic hirlamatic hirlamatic P P P P Pro ro ro ro ro 27K 27K 27...

Page 19: ...ter serial 1451997 after serial 1451997 after serial 1451997 after serial 1451997 after serial 1451997 15 56102519 1 Pulley Idler 16 56102520 1 Tensioner 17 56102521 1 Hour Meter 18 56102522 1 Battery...

Page 20: ...Whirlamatic Whirlamatic Whirlamatic Pro Pro Pro Pro Pro 00 6 21 FRONT 26 25 24 27 22 23 1 20 17 18 19 13 14 15 2 16 9 10 7 8 5 11 12 6 4 3 28 W W W W Whirlamatic hirlamatic hirlamatic hirlamatic hirl...

Page 21: ...1 56420120 1 Center Lock 12 56420163 A R 27 Beige Pads case of 5 13 56649827 2 2 Caster W Gray Wheel 14 56102651 2 Bracket Wheel 5 15 56649824 2 Wheel 6 x 1 5 W Axle 56649823 2 Wheel W Bracket 14 15 1...

Page 22: ...irlamatic Whirlamatic Whirlamatic Whirlamatic Whirlamatic Pro Pro Pro Pro Pro 00 6 ROBIN ZXV 653 ENGINE ROBIN ZXV 653 ENGINE ROBIN ZXV 653 ENGINE ROBIN ZXV 653 ENGINE ROBIN ZXV 653 ENGINE 4 FRONT 3 5...

Page 23: ...Engine Cover 3 56102633 1 Filter Support Screen 4 56102634 1 Recoil Filter 5 56102563 1 Oil Pressure Switch 6 56102635 1 Oil Drain Valve 7 56102506 1 Automatic Shut Down system 8 56102637 2 Scr Pan Ph...

Page 24: ...rlamatic Whirlamatic Whirlamatic Pro Pro Pro Pro Pro 00 6 ROBIN ZXV 653 CARBURETION SYSTEM ROBIN ZXV 653 CARBURETION SYSTEM ROBIN ZXV 653 CARBURETION SYSTEM ROBIN ZXV 653 CARBURETION SYSTEM ROBIN ZXV...

Page 25: ...Description Description Description Description Description 1 56102590 2 Stud M6 x 130 2 56102622 2 Gasket Insulator 3 56102623 1 Insulator 4 56102549 1 Vacuum Hose 5 56102586 1 Rubber Cap 6 56102624...

Page 26: ...c Whirlamatic Whirlamatic Whirlamatic Pro Pro Pro Pro Pro 00 6 KA KA KA KA KAW W W W WASAKI AUTOMA ASAKI AUTOMA ASAKI AUTOMA ASAKI AUTOMA ASAKI AUTOMATIC SHUT DOWN SYSTEM TIC SHUT DOWN SYSTEM TIC SHUT...

Page 27: ...507 1 Kawasaki 17HP 8 56102563 1 Oil Pressure Switch 9 56102572 1 Oil Drain Valve 10 56102564 1 Muffler Clamp 11 56102550 1 Fuel Hose 12 56102549 1 Vacuum Hose 13 56102565 1 Recoil Filter Support Gask...

Page 28: ...escription Description Description 1 56102547 1 Quick Coupler 2 56102546 1 LP Hose 3 56102548 1 Fitting 1 4 x 90 Street Elbow 4 56102549 3 Hose Vacuum 5 56102550 1 Hose Fuel 6 56102551 1 Fitting 3 8 B...

Page 29: ...o Qty Qty Qty Qty Qty Description Description Description Description Description 1 56102547 1 Quick Coupler 2 56102546 1 LP Hose 3 56102548 1 Fitting 1 4 x 90 Street Elbow 4 56102549 1 Hose Vacuum 5...

Page 30: ...ef No Ref No Ref No Qty Qty Qty Qty Qty Description Description Description Description Description 1 56102552 1 Regulator 2 56102554 1 Fitting 1 4 Barb x 1 4MP 3 56102551 1 Fitting 3 8 Barb x 3 8MP 4...

Page 31: ...MODELS ALL MODELS ALL MODELS Item Item Item Item Item Ref No Ref No Ref No Ref No Ref No Qty Qty Qty Qty Qty Description Description Description Description Description 1 56102573 1 Arm Springs 2 each...

Page 32: ...Y ALL MODELS ALL MODELS ALL MODELS ALL MODELS ALL MODELS Item Item Item Item Item Ref No Ref No Ref No Ref No Ref No Qty Qty Qty Qty Qty Description Description Description Description Description 1 5...

Page 33: ...No Ref No Qty Qty Qty Qty Qty Description Description Description Description Description 1 56102584 1 CarburetorAssy 2 56102585 1 Fuel Load Block 3 56102586 1 Rubber Cap 1 4 4 56102587 1 Insulator 5...

Page 34: ...Whirlamatic Whirlamatic Whirlamatic Whirlamatic Whirlamatic Pro Pro Pro Pro Pro 00 6 KA KA KA KA KAW W W W WASAKI SCHEMA ASAKI SCHEMA ASAKI SCHEMA ASAKI SCHEMA ASAKI SCHEMATIC HARNESS TIC HARNESS TIC...

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