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Advance acoustic ATS 250, Operating Manual

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ATS250 - Operator Manual

Operating Controls

ATS 250

© 2019. Advance Welding

1

Operating Controls ........................................................................................................................
Safety Notes .....................................................................................................................................

Product Specification ...................................................................................................................

Intended Use ....................................................................................................................................
Introduction ......................................................................................................................................
Delivered Items ................................................................................................................................
Electrical Safety ................................................................................................................................
Using the Equipment .....................................................................................................................
Data Log Memory ............................................................................................................................
Manual Welding .............................................................................................................................
Fusamatic Welding .......................................................................................................................
Bar Code Welding .........................................................................................................................
Fusion Operator Badge ..............................................................................................................
GPS Location .................................................................................................................................
Extreme Low Temperature Operation .................................................................................
Downloading the Weld Memory .............................................................................................
Upgrading the Operating Software .......................................................................................
Set Up Options ..............................................................................................................................
Information .....................................................................................................................................
Fault Finding ...................................................................................................................................
Maintenance ..................................................................................................................................
Disposal ............................................................................................................................................
Calibration and Warranty ...........................................................................................................
Declaration of Conformity ........................................................................................................
Service and Repair.........................................................................................................................
Quick Start Guide ..........................................................................................................................

ATS 250 

 

Operating manual

Summary of Contents for ATS 250

Page 1: ...ing the Equipment Data Log Memory Manual Welding Fusamatic Welding Bar Code Welding Fusion Operator Badge GPS Location Extreme Low Temperature Operation Downloading the Weld Memory Upgrading the Opera...

Page 2: ...o the correct voltage and switch it on The unit will power up and show Connect Fitting Connect the welding cable to the fitting Read the bar code on the fitting or enter a time Press the Start button...

Page 3: ...ntended Use Introduction Delivered Items Electrical Safety Using the Equipment Data Entry ATS 250 MANUAL Welding ATS 250 BASIC Welding ATS 250 EXTRA Welding Options Menu Maintenance Fault Finding Disp...

Page 4: ...Cable 4 Buttons 5 Temperature Sensor 6 Protective Frame 7 On Off switch on right hand side of unit 8 Display 9 Bar code pen reader Operating Controls 2 Ratings Plate 9 Bar Code Pen Reader 8 Display 3...

Page 5: ...ge or disconnect the welding cable while the unit is welding a fitting Do not lift or pull the equipment by its cables Do not disconnect the welding cables by pulling on them always pull off the conne...

Page 6: ...Manufacturer we can produce this product as an OEM to suit your business Contact us to discuss your requirements Specification details ATS 250 Operating Modes Manual Barcode Welding Voltage 39 5V 8 t...

Page 7: ...gives instructions on the correct assembly and safe use of your welding unit It is important that you read these instructions carefully and keep these instructions for the life of the unit This manual...

Page 8: ...om the reel to stop inductive heating effects The cable dimensions should be as follows It is recommended for increased electrical safety to use a Residual Current Device RCD with a tripping current o...

Page 9: ...ect the welding cable to the fitting to begin the welding process Press the STOP button to enter the data logging menu on the EXTRA unit only Press the OK button to enter the options menu The supply v...

Page 10: ...row button will move to the next position If a mistake has been made the left arrow button can be used to backspace For example in the following screen To enter 40 seconds Press the up arrow button fo...

Page 11: ...9 5 volts Use the up and down arrows to select the required voltage and press the OK button to select The screen will display the following Confirm that the pipe and fitting have been correctly prepar...

Page 12: ...When the weld is complete the following screen will be displayed The cooling time will now count up This is to help the operator know when the weld ended and will continue to count up until the lead i...

Page 13: ...match the message Fitting Resistance Verified OK will be shown This is to make sure the correct bar code for the correct fitting is read The display will now show Confirm that the pipe and fitting ha...

Page 14: ...will continue to count up until the lead is disconnected from the fitting Disconnect the lead and the unit will reset back to the Connect Fitting message NUMBER ENTRY If the bar code pen does not work...

Page 15: ...e can be entered manually On the Read Code screen press the DOWN arrow button The following screen will be displayed Enter the welding time and press the OK button The welding voltage can now be enter...

Page 16: ...age Fitting Resistance Verified OK will be shown This is to make sure the correct bar code for the correct fitting is read The display will now show Confirm that the pipe and fitting have been correct...

Page 17: ...will continue to count up until the lead is disconnected from the fitting Disconnect the lead and the unit will reset back to the Connect Fitting message NUMBER ENTRY If the bar code pen does not work...

Page 18: ...e can be entered manually On the Read Code screen press the DOWN arrow button The following screen will be displayed Enter the welding time and press the OK button The welding voltage can now be enter...

Page 19: ...e screen will now show Enter the Job Reference and press the OK button The screen will now show Continue with the welding process by connecting the welding cable to the fitting C H A N G E O P E R A T...

Page 20: ...thout permission When asked for a password the following screen will be shown Enter the Supervisor Password Use the up and down arrows to scroll through A to Z and then use the left and right arrows t...

Page 21: ...o be downloaded to a USB memory drive To view the details of the last weld on the screen press the up arrow All stored information will be shown To download the data unplug the bar code reading pen fr...

Page 22: ...it This will change the format of the date and temperature into UK Metric format The date will be set to dd mm yy and the temperature to Celsius This will change the format of the date and temperature...

Page 23: ...ding unit with the new software This will display the warranty information for the unit when it was sold and what the weld counter was This will show the date the unit was first used from new Warranty...

Page 24: ...make sure the welding unit is measuring the fitting resistance correctly This can be used to erase the data log information after it has been downloaded to a USB memory drive Press the left arrow to...

Page 25: ...to allow Microsoft Excel to open the information as a spreadsheet In bar code welding the actual resistance of the fitting is matched against the information in the bar code label This option will for...

Page 26: ...ate the unit This option allows an authorised service agent to change the part number and serial number of the unit This option allows an authorised service agent to change the owner details Full Cali...

Page 27: ...ever warns the operator or stops This option allows an authorised service agent to set the warranty information into the unit The date the unit was sold by the distributor can be entered into the unit...

Page 28: ...ol down and the fault will clear If this happens when the unit is cold then there could be a bad connection on one of the internal plugs In this case the unit will need to be returned for repair 4 No...

Page 29: ...generator that is too small If a large fitting is welded then a large amount of power will be needed from the generator If it can not supply this power then it will stall and the voltage will drop awa...

Page 30: ...ormally caused by a shorted turn happening in the fitting An increase OF 10 If this happens then it is most likely a faulty fitting This must be replaced If the fault persists then it could be a fault...

Page 31: ...nergy Correction Digit 3 of the bar code has been decoded incorrectly 48 Bar Code Invalid Component Type Digits 1 and 2 of the bar code have been decoded incorrectly 49 Bar Code Invalid Check Digit Di...

Page 32: ...ical and Electronic Equipment WEEE when no longer suitable for use this equipment must be separately collected and sent for recycling According to the European Directive 2005 95 EC Restriction of Haza...

Page 33: ...se by the end user customer If during this period notice of a defect which is covered by this warranty is received then Advance Welding will either repair or replace the product at its option Any repl...

Page 34: ...provided in this warranty statement are the customer s sole and exclusive remedies This equipment has been designed for use with the range of fittings and pipe available at the time of its design and...

Page 35: ...EC Waste Electrical Electronic Equipment WEEE 2002 95 EC Restriction of Hazardous Substances RoHS 2006 66 EC Batteries Accumulators More detailed information is available on our web site at www advan...

Page 36: ...ctured in the UK by ADVANCE WELDING Units 1 2 Taylor Street Cleckheaton West Yorkshire BD19 5DZ United Kingdom Tel UK 0844 880 7748 44 1274 870112 Fax UK 0870 752 6139 44 870 752 6139 Email sales adva...

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