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SRC

For fail-safe operation a second, identical power supply and an additional 

crossover device are used. See the chapter below for details.

1.2  Power  supply  installation

The  Installation  of  Power  Supply 

Units for BC3 Broadcast Mixers

Even though the installation of the power supply devices of the 

SRC51 Console is not critical, some important issues have to be 

considered to prevent unnecessary problems and to ensure a 

problem free operation of the entire system.

 

Thermal Considerations 

Since all power supply devices of the SRC51 console do not necessarily 

need forced ventilation, special care must be taken in regards to the 

airflow with the installation of the units. The major part of the heat 

exchange takes place at the heat sinks mounted on both sides of the 

power supply unit. It is crucial that cold air can pass along the heat sink 

unimpeded. Air inlets should be placed below the unit, underneath the 

heat sink and corresponding air outlets have to be located above the 

heat sinks. If the units are mounted in a rack, this might be a problem, 

even more if additional devices with high heat dissipation are mounted 

in the same rack. The best way to avoid problems due to inappropriate 

heat removal is to leave an appropriate free space of 2 or 3 rack spaces 

between the particular devices. In addition, no unit should be installed at 

the extreme bottom of the rack. To force good distribution of cold air, it is 

a good practice to leave 3 rack spaces free at the bottom of the rack. 

If the power supply unit is not installed in a rack but used stand-alone on 

the floor, care must be taken, that there is at least 5 cm / 2” of free space 

between the bottom of the unit and the floor. If this space is to small or 

even not existing, air cannot pass thru the device from bottom to top. This 

causes limited heat dissipation and might considerably reduce the capacity 

of the power supply unit. Spacers are available for this purpose; a wooden 

slat of about 5 cm / 2” height is a sufficient solution as well. A higher 

distance to the ground is even better, of course. If the unit is placed next 

to a wall or in a corner, we recommend, that the distance to any wall is at 

least 5 cm / 2”. This rule is also valid for an additional cover plate above 

the unit. We recommend that you use such a plate to prevent conductive 

parts, pieces of wires, aluminum foils or any other conductive material to 

fall into the device thru the slotted cover sheet of the unit. If you use a 

cover plate, take care that the distance between the top of the unit and 

the additional cover plate is at least 5 cm / 2”. 

If the circumstances at the place of installation do not allow applying the 

principles listed above, there are a couple of ways to ensure trouble free 

installation even though. 

Rack-mounted Fan(s) 

Installing and using rack-mounted fans is a good decision, if other devices 

with a high heat emission are installed in the same rack as the power 

supply unit. One or two fan units can be used. If one unit is used, it should 

be mounted at the top of the rack. The direction of the fans must transport 

hot air out of the rack. Adding a second fan would improve the airflow 

even more. This second unit should be installed on the bottom of the rack 

in a way, that it blows cold air into the rack. It is a good idea to use a fan 

unit with an integrated dust filter. The filter will decrease the dust pollution 

in the rack. However, a filter requires continuous maintenance. 

Like all fan-cooled systems, the reliability of the cooled devices depends 

on the reliability of the fans. If the fans fail, the entire system will fall. 

The best way to make sure that a fan cooled system is safe to operate, is 

to install at least twice the number of fans that are necessary for normal 

operation. This principle ensures that a failure of one or two fans will not 

cause total failure.

 

Fans in the Power Supply Unit 

Internal fans are installed in all power supply units for the SRC51 

Consoles. Power supply units with fans require free airflow at the rear side 

of the unit. If the installation does not cater for the free expulsion of the 

hot air, the fan is almost pointless. However, if free airflow is possible, the 

heat sink temperature will be reduced from 10 to 20 degrees. The cooling 

effect of external, rack-mounted, fan units is even higher. If at all possible, 

these units should be used if airflow is blocked by the installation. Since 

any fan produces noise the power supply should not be installed in the 

control room. Due to the noise, you can usually not use fans if the power 

supply unit is installed in the control room.

High capacity Power Supply Unit 

In principle, a power supply unit with a higher capacity reduces the 

Summary of Contents for SRC 51

Page 1: ...ion analoge digitale Tonstudiotechnik Karl Jüngling Inh Dipl Ing Gerd Jüngling 4 6 Scholtwiese Gladbeck 45966 NRW Germany Phone 0049 2043 51061 Fax 0049 2043 56844 E Mail info adt audio com Internet www adt audio com www broadcast console com Version 1 5 13 English adt audio 51 SRC ...

Page 2: ...tallation 6 1 3 Fail safe Power Supply 8 1 4 The Mains Power Supply of Audio Systems 9 1 5 Power Supply Connections 12 1 6 The pinning of the power supply plugs 13 2 Audio Installation in the Studio 14 2 1 Grounding 14 2 2 Common grounding problems 16 2 3 Cables 17 2 4 Planning of the installation 18 ...

Page 3: ... are necessary for fail safe power supply configurations and the implementation of the mains connections Part 2 is about the audio installation Besides detailed information about basic principles of audio installation and the methods of grounding this chapter contains all pinning diagrams pictures and graphics about the locations of the connectors and a detailed description of their functions Part...

Page 4: ...are capacity We recommend that you rather use a larger power supply version if the installation and or the mains supply is critical to ensure trouble free operation Mounting and Dimensions The power supply units can be rack mounted if the rack is stable enough to carry the weight of approx 35 kg 77 lb for the UPS10 The total width of the front panel is 483 mm The actual width behind the top plate ...

Page 5: ...age in steps of 10 V from 200 to 240 V with the 230 V version and in steps of 5 V from 100 to 120 V with the 115 V version The minimum mains voltage depends on this settings The tapped primary windings offer the choice to avoid unnecessary thermal stress caused by a very high mains voltage It is possible to find an appropriate compromise between regulation reserve and heat dissipation easily If yo...

Page 6: ... above the unit We recommend that you use such a plate to prevent conductive parts pieces of wires aluminum foils or any other conductive material to fall into the device thru the slotted cover sheet of the unit If you use a cover plate take care that the distance between the top of the unit and the additional cover plate is at least 5 cm 2 If the circumstances at the place of installation do not ...

Page 7: ...RICAL SAFETY ARE ALLOWED TO MODIFY OR REPAIR THE POWER SUPPLY UNITS The terminals for the primary voltage settings are clearly marked inside the power supply unit either on the mains transformer for the UPS1000 versions or on a separate terminal block for the UPS10 and UPS25 Make sure that you do not change any other wiring than the tapped primary winding Please consider Setting the mains voltage ...

Page 8: ...ve and below the power supply switching on the fans or a change of location 1 3 Fail safe Power Supply The C1000 and C1750 crossover units are optionally available if failsafe operation is required These unit can be used with all the power supply units The failsafe device is a passive diode cross over with an additional active failure response system The C1000 and C1750 cross over units are equipp...

Page 9: ...f the power supply units are installed in a separate room An additional control cable is needed for this remote section 1 4 The Mains Power Supply of Audio Systems ONLY QUALIFIED PERSONNEL SHOULD BE ALLOWED TO INSTALL AND OR MODIFY HAZARDOUS VOLTAGE ELECTRICAL SYSTEMS The examples we give are very general and are to be taken as SUCH IN ADDITION some details may not apply in your local area because...

Page 10: ...ible to share all equipment between the three phases in a way that the resulting current in the neutral conductor is zero The result of these considerations is that a separate current free conductor must be used for ground If the mains supply line is implemented as a five line cable that uses an additional conductor only for the ground you don t need to take care about this it s already done Howev...

Page 11: ...onnector Please make sure that this is not the case with your installation Let s put this together The base of a problem free installation of the entire studio system is a solid high cross section ground that is directly connected to a low impedance ground node which is in most cases the mains power entry in the basement of a building This main audio ground should be used to connect the electric g...

Page 12: ...h off the power supply wait approximately 30 seconds and switch on again Cable length The cables that are usually used are high cross section multicore cables with 18 or 26 conductors and a cross section of 1 5 mm2 depending on the size of the console Two connector pins and two cable lines are used in parallel for the high current supply voltages audio audio and relay lamps to keep the voltage dro...

Page 13: ...ersion the current is much lower and the maximum cable length can be higher You can determine the maximum cable length for a particular console easily 1 6 The pinning of the power supply plugs The drawing shows the pinning of the power supply connector The cable power supply unit console is part of the standard accessories of each console 10 AUDIO 24 5 V 25 5V a b 11 AUDIO 24 5 V 25 5V a b 13 AUDI...

Page 14: ...nect the cable screens always at the input or the output of a device Connecting the screen to the inputs is problematic it only works properly if there are no lines that connect one output to more than one input If such lines exist care must be taken to insure that the second input has no screen connection This problem does not exist if only the outputs have the screen connected In this case the s...

Page 15: ...sult a qualified electrician regarding the installation of any new electrical supply or the modification of an existing supply By no means will we be liable for anything that you do Let s put this together We use the high cross section ground line from the basement of the building not only as audio ground node but also as protective ground If we now install additional high cross section ground con...

Page 16: ...oblems of audio installation and grounding 2 2 Common grounding problems Even if the principle of the ground installation is perfect some common situations should be considered Video This is the basic problem of any TV studio Since all video connections are unbalanced it is a hard job to maintain a clean audio ground situation with all the video equipment You will need many audio transformers to m...

Page 17: ... 20 kHz the skin depth is approx 0 3 mm With audio cables that usually have a diameter in the range of 0 2 to 0 4 mm this means that there is simply no skin effect As far as the impedance or wave resistance of a cable is concerned there is also no effect in the audio band The meaning of the wave resistance is not so easy to understand The speed of an electrical signal is in principal the speed of ...

Page 18: ... ohms mm2 This makes a difference of 11 2 Since silver plated cables have only a very thin silver surface of less than 10 micrometers the silver plating does not alter the total resistance of the cable at all As we have already seen also the skin effect that would be able to make the silver plating on the surface of the cable more important will not have any effect in the audio band What is much m...

Page 19: ...two grounds becomes a part of the audio signal The rules in brief Connect all cable screens to the console and leave the other end open If an external device is balanced connect both lines to hot and cold If the external device is unbalanced connect the hot phase to the unbalanced input or output and the cold phase to the ground of the external device Connect the screen to that end of the cable th...

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