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MES9000 series 

 Instruction manual v1.1 

10 

 

© ads-tec Industrial IT GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany

 

 

2.3 Improper use 

Operation other than or beyond that described for the device shall be deemed improper use.  

The device is not allowed to be used to control vehicles or for applications for which further approvals 
beyond the manufacturer's declaration are necessary, e.g. applications with explosion hazard, medical 
technology and shipping industry.  

The device does not support any safety functions of functional safety. Do not use the device to evaluate 
safety-relevant data in order to bring a system to a safe state.  

The device must not be put into operation in the case of transport damage or nonconformity with the 
specifications and must be taken out of operation in the case of changing conditions. 

In the case of improper use, ADS-TEC shall not accept responsibility or liability for injury or damage that 
is directly or indirectly attributable to the handling of the device. 

If the device is opened up by an unauthorised person, the user may be subject to hazards and the 
warranty is invalidated. 

Should the device have evident signs of damages caused, e.g., by improper operation or storage 
conditions or due to improper use or handling, it must be shut down immediately. Ensure that it is 
secured against being started up accidentally. 

The device can be damaged as a result of unauthorised mechanical modifications. Make sure that the 
device is not drilled, chiselled or perforated and its exterior shape and design is not modified in any way! 

 

 

 

 

 

Summary of Contents for MES9000 Series

Page 1: ...Last changed 13 06 2023 Instruction manual Industrial PCs MES9000 series Translation of the original instruction manual Version 1 1 ...

Page 2: ...n particular about its intended use safety installation utilisation maintenance and disposal Hand over the instructions to the user following installation of the product and pass the manual on to the new user if the product is resold These instructions can be downloaded from www ads tec com in the download area Publisher ads tec Industrial IT GmbH Heinrich Hertz Straße 1 72622 Nürtingen Phone 49 7...

Page 3: ... 2 5 Conformity 13 2 6 Warranty repairs 14 2 7 Limitation of liability 14 2 8 Treatment and disposal of batteries 15 3 Scope of delivery 16 4 Mechanical installation 17 4 1 Requirements 17 4 2 Attaching to a VESA 100 interface 17 4 3 Attaching using a tube adapter 18 4 4 Attaching the IP65 kit 22 4 4 1 Dimensions of the grommets 22 4 4 2 Dimensions of the retainer 23 4 4 3 Attaching the grommets 2...

Page 4: ...lug in modules 39 7 8 RS232 40 7 9 Wake on LAN WoL 41 7 9 1 Settings in BIOS 41 7 9 2 Settings in the operating system Windows 10 42 8 Software driver installation 44 8 1 Initial installation of the operating system 44 8 2 Write protection 44 8 3 Installing Hilscher netJACK modules at a later date 44 9 Cleaning 44 10 Maintenance 45 10 1 Opening and closing the service slot 46 10 2 Replacing the CM...

Page 5: ... out safely All users must read this instruction manual and have access to it at all times The original version of this instruction manual was written in German All non German versions of this instruction manual are translations of the German instruction manual 1 2 Explanation of safety instructions 1 2 1 Structure of safety instructions The signal word classifies the hazard Reference to the type ...

Page 6: ...ath or severe injury could result CAUTION Indicates a possible danger If not avoided light or minor injuries could result ATTENTION Indicates a possibly damaging situation If not avoided the system or something in its surroundings could be damaged Recommendation for use Indicates terms and or conditions that strictly need to be observed to ensure optimised and or zero defect operation Tips and sug...

Page 7: ... www ads tec com 1 4 Symbols Symbol Meaning Label on batteries and electronic devices They may not be disposed of with household waste but must rather be disposed of separately Used batteries and electronic devices must be returned to the point of sale or a disposal system Symbol for the protective earth connection PE Symbol for the functional earth connection FE Symbol for hot surface 1 5 Data fi...

Page 8: ... used third party trademarks are hereby acknowledged In the case of trademark infringement ADS TEC reserves the right to exercise all rights 1 7 Copyright This instruction manual is protected by copyright For the authorised user simple usage rights are granted within the scope of the intent of the contract Any modified use or exploitation of the provided content particularly duplication modificati...

Page 9: ...e device can also be used in wet and dusty production environments The operator alone shall be responsible for ensuring that all operator obligations are observed and for complying with any technical or statutory amendments that may arise Installation commissioning and operation may only be performed by qualified and trained personnel Intervention by the user is required only for performing the ac...

Page 10: ...he case of transport damage or nonconformity with the specifications and must be taken out of operation in the case of changing conditions In the case of improper use ADS TEC shall not accept responsibility or liability for injury or damage that is directly or indirectly attributable to the handling of the device If the device is opened up by an unauthorised person the user may be subject to hazar...

Page 11: ...he device ADS TEC cannot be held liable for any damages arising from improper use and handling ATTENTION Damage caused by condensation If a cold device comes into contact with warm ambient air condensation may form Switch on the device only after it has acclimated to the ambient temperature ATTENTION Damage caused by heat If the device is exposed to sunlight or any other light or heat source it ca...

Page 12: ...lection 3 mm Amplitude 10 m s Test duration 2 h per axis DUT status DUT electrically in operation Test criterion Visual inspection after the test and functionality of the DUT during and after the test Shock resistance near machines or conveyor belts DUT functional device Test standard EN 60068 2 27 Shock form semi sinusoidal Test axes X X Y Y Z Z Amplitude 250 m s Duration 11 ms Pre Post compensat...

Page 13: ...N EC 1907 2006 REACH Regulation The device is a Class A device industrial sector Class A may cause interference when used in residential environments The EU conformity declaration is available for download at https www ads tec iit com support eu konformitaetserklaerung Recommendation for use For full compliance with the EMC legislation all components and cables used for device connection must also...

Page 14: ... injury property damage or damage caused to the device as well as consequential damage that is was the result of non compliance with this instruction manual improper use of the device repairs and other actions on the device by unqualified electricians and electricians not certified by ADS TEC or that is was the result of using unapproved replacement parts Failure to observe the maintenance interva...

Page 15: ...ed within the scope of the maintenance plan e g every 3 years For more information see section 10 2 Replacing the CMOS battery ATTENTION Damage to the battery Incorrect handling of the battery can cause it to be damaged or destroyed Lithium batteries should not be exposed to fire soldered recharged opened short circuited reversed or heated above 100 C and they should be disposed of properly as wel...

Page 16: ...er immediately The device must not be put into operation Check that the contents of the package are complete and match your order 1 x device 1 x 5 pin connector for power supply and for digital input output on DC devices 1 x power supply cable with 2 pin connector for power supply on AC devices 1 x 2 pin connector for digital input on AC devices Quick start guide Accessories according to order del...

Page 17: ...Requirements 4 2 Attaching to a VESA 100 interface The device can be attached to the VESA 100 interface on the rear side Horizontal and vertical distance between the screw holes 100 mm Thread M6 torque 3 5 Nm recommended Screw in depth in the threaded bushings max 7 mm The external device dimensions are given in Section 11 Dimensional drawings ...

Page 18: ... the end of the support tube so that the holes to be drilled are located on the rear side of the tube Next drill two 4 mm holes 3 Twist off the sealing sleeve 4 Apply a suitable lubricant to the seal and the tube end to make it easier to slide on the sealing sleeve e g soap or fitting grease depending on the application type 5 Slide the sealing sleeve onto the tube and check again that the seal is...

Page 19: ...tr 1 72622 Nürtingen Germany 6 Check that the seal which is marked in turquoise in the figure is seated correctly Next screw the flange onto the device 7 Remove the threaded pins 8 Route all of the required cable lines through the tube adapter and the tube 35 1 mm 16 2 mm 2 5 mm 35 5 mm ...

Page 20: ... adapter to the tube 10 Align all of the parts so that the holes in the tube and in the tube adapter are positioned on top of one another and the threaded pins can be screwed in again 11 Lubricate the upper seal with a thin layer of a suitable lubricant e g soap fitting grease or penetrating oil depending on the application 2 7 Nm ...

Page 21: ...rn it until it is sufficiently tight Recommendation for use In the first step the nut is used to eliminate any remaining play looseness It is turned until the tube adapter sits on the device without any play The nut can then be turned further to adjust the turning resistance The process for attaching the service slot cover is described in section 10 1 ...

Page 22: ...ürtingen Germany 4 4 Attaching the IP65 kit 4 4 1 Dimensions of the grommets The IP65 kit includes two grommets through which cables can be routed The grommets have different hole diameters and should be used as required Type 1 2 x hole 5 7 mm 2 x hole 3 5 mm Type 2 3 x hole 5 7 mm 1 x hole 3 5 mm ...

Page 23: ...Route all of the required cable lines through the opening in the device the cable grommet and the retainer 2 When doing so pay attention to the different hole diameters in the supplied grommets as specified in section 4 4 1 the top bottom marking on the grommets the correct alignment of the retainer and the grommets the protrusions must sit in the grooves of the device opening ...

Page 24: ...ingen Germany 3 Insert the appropriate rubber plugs into any holes that are not required 4 Press the grommet into the opening in the device 5 Press the retainer against the grommet and tighten the two screws Torque M 3 5 Nm The process for attaching the service slot cover is described in section 10 1 ...

Page 25: ... in sleeves can be screwed if required Installing the screw in sleeves The sleeves must be screwed into the housing with a torque of M 8 5 0 5 Nm The external thread has an encapsulated adhesive coating that ensures lasting hold Once the adhesive has cured the part is not intended to be removed Using the internal thread of the sleeves to attach accessories Internal diameter M6 Max screw in depth i...

Page 26: ...s ATTENTION Damage due to electrostatic discharge Damage to the device can be caused by electrostatic discharge Always adhere to the safety measures applicable when handling components at risk of being damaged by electrostatic discharge WARNING Hazard due to electric shock with fatal consequences With device variants with an AC voltage supply the electrical connection must be performed by a specia...

Page 27: ...and AC devices A PE earthing lug in the service slot Conductor cross sections for single wire cable lines PE Up to a maximum cable line length of 5 m AWG 17 1 mm2 Optimal AWG 13 2 5 mm2 The cable colour must be green yellow and the effectiveness of the protective earthing must be confirmed by carrying out a protective earth conductor test according to VDE 0701 0702 FE AWG 18 0 75 mm2 The cable col...

Page 28: ...and depending on the device variant digital input output On 24 VDC devices See sections 5 3 3 and 5 3 5 On AC devices See sections 5 3 4 and 5 3 6 3 Options at this position Hilscher netJACK for fieldbus and real time Ethernet systems see section 7 7 RS232 see section 7 8 4 3 x LAN RJ45 Controllers used LAN 1 i219 V LAN2 LAN3 i210 For Wake on LAN see section 7 9 5 4 x USB gen 3 2 6 DisplayPort 1 2...

Page 29: ...Heinrich Hertz Str 1 72622 Nürtingen Germany 5 3 2 Overview of the front side No Description 1 Optional USB slot 2 Optional RFID reader 3 ON OFF button can be enabled and disabled in the Configuration Center 4 SYS LED only visible with the ON OFF button disabled 1 3 2 4 ...

Page 30: ... VDC 20 A supply line with conductor cross sections of 1 mm2 is provided and can be used for the power supply If you assemble your own cable we recommend the following Cable end sleeves 8 mm in length with approval corresponding to the area of application Examples Panduit FSD77 8 D or Klauke 4708 Blade terminal for PE wires 6 3 x 0 8 mm without junction with approval corresponding to the area of a...

Page 31: ...resis Current Max 2 7 mA Schematic circuit diagram 5 3 6 Digital input on AC devices Type 3 according to IEC61131 0 signal 8 7 VDC 1 signal 10 95 VDC 8 7 10 95 VDC undefined hysteresis Current Max 2 7 mA Electrically isolated from the rest of the electronics The digital inputs and outputs can be configured in the Configuration Center and can be read in or out and integrated into user programs usin...

Page 32: ...can be used to connect the monitor and computer is HDMI up to max 15 m DisplayPort up to max 10 m USB 2 0 up to max 15 m with active hubs otherwise 5 m For long distances between the display and the computer you will need the HDBaseT version HDBaseT up to max 100 m see also Section 7 2 Recommendation for use Note the maximum cable lengths for the respective application type ...

Page 33: ...es blue grey Device is in an energy saving state This button can be activated and deactivated in the Configuration Center Alternatively the device starts when the power supply is switched on For this to happen the Autostart function must have been enabled in the Configuration Center see the following section ATTENTION Hazard due to condensation Damage to electronic components caused by condensatio...

Page 34: ...settings you will need to start the Configuration Center with administrator rights right click with mouse and select Run as administrator from the context menu The Configuration Center can be used to make a number of settings e g Behaviour of the ON OFF pushbutton Disabling of the USB interfaces Write protection of the mass storage or parts of it Configuring a soft keyboard Enabling or disabling r...

Page 35: ...ktop on 1 and 2 desktop clone have monitor 3 as an extended desktop c Duplicate the desktop on 1 and 3 desktop clone have monitor 2 as an extended desktop Notes Open the Windows display settings via Desktop right mouse key Display settings The settings on the Display settings page always relate to the monitor s selected above You can adjust the arrangement of the monitors to meet your requirements...

Page 36: ...ies Aside from on the integrated screen a boot screen is only shown on monitors that are connected via DisplayPort Regarding the display of the login screen the following applies The login screen is only displayed on the integrated display of the MES9000 and on other monitors that have been configured as clones Monitors that are configured as an extended desktop are supplied with a picture signal ...

Page 37: ...t sockets etc max 70 m with a Cat 7 or 7a LAN installation cable sockets two 1 m patch cables max 100 m Status indicators of the transmitter module The two LEDs in the connector indicate various system states LED signal Action HDCP Flashing red No active encryption Illuminates red Encryption active HDBT On Connection present Off No connection present HDCP High bandwidth Digital Content Protection ...

Page 38: ... recommended if data loss will not result in serious consequences e g because the data can be recovered easily if a storage medium fails RAID level 1 mirroring both mass storage devices redundantly store the same data in this case If a mass storage device fails usually no data is lost and the defective mass storage device can easily be replaced The total storage size corresponds to the smallest of...

Page 39: ...POWERLINK Sercos and many more Connection to the device i e the host system is provided by PCI Express Manufacturer s model number Type Protocols NJ 100EN DN DeviceNet NJ 100EN CO CANopen NJ 100EN DP PROFIBUS NJ 100EN RE EtherCAT EtherNet IP Open Modbus TCP POWERLINK PROFINET VARAN Sercos Information on installing and removing the modules can be found in section 10 3 The procedure for installing t...

Page 40: ..._GET_MODEM_CONTROL IOCTL_SERIAL_SET_LINE_CONTROL IOCTL_SERIAL_GET_LINE_CONTROL IOCTL_SERIAL_SET_CHARS IOCTL_SERIAL_GET_CHARS IOCTL_SERIAL_SET_HANDFLOW IOCTL_SERIAL_GET_HANDFLOW IOCTL_SERIAL_GET_MODEMSTATUS IOCTL_SERIAL_GET_DTRRTS IOCTL_SERIAL_GET_MODEMSTATUS IOCTL_SERIAL_GET_COMMSTATUS IOCTL_SERIAL_GET_PROPERTIES IOCTL_SERIAL_SET_FIFO_CONTROL IOCTL_SERIAL_GET_STATS IOCTL_SERIAL_CLEAR_STATS IOCTL_S...

Page 41: ...uter is shut down voltage is present State S3 energy saving sleep state State S4 hibernate state Advanced Configuration and Power Interface 7 9 1 Settings in BIOS The following setting must be active to enable the use of WoL In the standard BIOS press the Del key several times when starting ads tec Settings LAN1 i219 Wake on LAN Enable Enabled If the network stack has been activated the following ...

Page 42: ...9 2 Settings in the operating system Windows 10 In Device Manager under Network adapters open the properties dialogue box of the Ethernet controller for the LAN connector being used the example here is for LAN1 Make the following settings on the Advanced tab 1 Enable PME Power Management Events 2 Enable Magic Packet ...

Page 43: ...0 series Instruction manual v1 1 43 ads tec Industrial IT GmbH Heinrich Hertz Str 1 72622 Nürtingen Germany 3 Disable Wake on Link Settings 4 On the Power Management tab Allow the device to wake the computer ...

Page 44: ... support on request 8 2 Write protection If the mass storage or parts of it have been write protected in the Configuration Center this write protection must be removed again before changes are made to the software installation Unified Write Filter After the software installation has been changed the write protection must be set again and the device restarted 8 3 Installing Hilscher netJACK modules...

Page 45: ...pplicable when handling components at risk of being damaged by electrostatic discharges in accordance with EN 61340 5 1 2 WARNING Hazard due to electric shock with fatal consequences Before performing maintenance work on device variants with an AC voltage supply the power supply must be switched off and secured to prevent it being accidentally switched back on When doing so comply with the five sa...

Page 46: ...as a loss prevention device for the screws The seal green in the figure must be inserted levelly into the groove around the edge of the service slot cover Torque for the screws M 2 Nm The retainer and the cable grommet are removed as described in section 4 4 ATTENTION Damage due to electrostatic discharge Damage to the device can be caused by electrostatic discharge Always adhere to the safety mea...

Page 47: ... remove the battery Re installation is performed in the reverse order of removal The battery type to be used is Lithium battery CR2032 ADS TEC part number DZ SONS 04075 1 Pay attention to the polarity when inserting the battery Please also note the general information on batteries in section 2 8 Recommendation for use To prevent unexpected plant downtime as a precaution the CMOS battery should be ...

Page 48: ...Removing and installing the Hilscher netJACK module 10 3 1 Removal Fully pull the pull tab out e g using flat nose pliers Pull the module out approx 5 mm Then lift the module a bit to lift the metal brackets out of the circuit board FYI Section 10 3 3 shows how the metal brackets are inserted into the circuit board 5 mm ...

Page 49: ...he contacts Move the pull tab into a central position Insert the module so that the contacts point towards the circuit board Lower the module approx 5 mm from the edge of the housing so that the metal brackets come to rest in the recesses in the circuit board FYI Section 10 3 3 shows how the metal brackets are inserted into the circuit board Push the module in all the way with a slight pressure Th...

Page 50: ...le is clamped onto the circuit board with four metal brackets The metal brackets must be inserted into the recesses in the circuit board and finally pushed onto the circuit board where they will click into place with a slight pressure For the purposes of illustration this image shows the back of the circuit board usually not visible with the metal brackets fully inserted ...

Page 51: ...MES9000 series Instruction manual v1 1 51 ads tec Industrial IT GmbH Heinrich Hertz Str 1 72622 Nürtingen Germany 11 Dimensional drawings 11 1 MES9016 ...

Page 52: ...MES9000 series Instruction manual v1 1 52 ads tec Industrial IT GmbH Heinrich Hertz Str 1 72622 Nürtingen Germany 11 2 MES9019 ...

Page 53: ...MES9000 series Instruction manual v1 1 53 ads tec Industrial IT GmbH Heinrich Hertz Str 1 72622 Nürtingen Germany 11 3 MES9024 ...

Page 54: ...MES9000 series Instruction manual v1 1 54 ads tec Industrial IT GmbH Heinrich Hertz Str 1 72622 Nürtingen Germany 11 4 Support arm ...

Page 55: ...AID Due to e g additional safety functions implemented by the SSD manufacturer the available capacity of the mass storage may be slightly reduced Interfaces 4 x USB gen 3 1 2 max 1 A per connection 3 x Ethernet 10 100 1000 Mbit s DisplayPort 1 2 On 24 VDC devices 1 x digital input 1 x digital output On 230 VAC devices 1 x digital input Smart card reader for ADS TEC Big LinX Interfaces optional HDB...

Page 56: ... to 70 C Protection class Front side IP65 rear side IP20 or IP65 with IP65 kit or tube adapter Humidity 5 to 95 non condensing Vibration shock resistance See Section 2 4 1 Environmental conditions EMC Class A industrial sector as per EN 61000 6 2 4 Dimensions See section 11 Dimensional drawings Operating system Windows 10 IoT Enterprise 2021 LTSC IGEL Linux Weight Approx 5 kg Approx 6 kg Approx 8 ...

Page 57: ...tec will not be able to answer such questions ADS TEC does not provide support services for any device that was not purchased directly from ADS TEC In this case maintenance and support is provided by the partner company 13 1 ADS TEC support The ADS TEC support team is available for inquiries from direct customers between 8 30am and 5 00pm Monday to Friday The support team can be reached via phone ...

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