Adixen ASM 310 Operating Instructions Manual Download Page 3

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GB 03328 - Edition 02 - September 12

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Dear customer,

You have just bought an adixen detector.

We would like to thank you and we are proud to count you among

our customers.

This product is a result of the experience acquired since many years

in vacuum and leak detection technology.

The applications of helium leak testing are extremely diversified

ranging from high-tech installation maintenance to high-speed testing

of industrial products.

Each product of the adixen detector range is designed to meet the

specific needs of each application:

•

portability,

•

high sensitivity,

•

pumping capacity,

•

pumping type.

adixen Vacuum Products - ASM 310 Operating instructions

Summary of Contents for ASM 310

Page 1: ...Operating instructions Operating instructions Translated from original version Translated from original version Portable leak detector EN EN ASM 310 ...

Page 2: ......

Page 3: ...e many years in vacuum and leak detection technology The applications of helium leak testing are extremely diversified ranging from high tech installation maintenance to high speed testing of industrial products Each product of the adixen detector range is designed to meet the specific needs of each application portability high sensitivity pumping capacity pumping type adixen Vacuum Products ASM 3...

Page 4: ...king Copyright Intellectual property The use of adixen products are subject to copyright and intellectual property rights in force in any jurisdiction All rights reserved including copying this document in whole or any part without prior written authorization from adixen Vacuum Products Specifications and information are subject to change without notice by from adixen Vacuum Products adixen Vacuum...

Page 5: ...ct labelling B 200 Neutral gas purge and inlet vent connection B 300 Controlling the detector B 301 RS 232 B 302 15 pin Interface B 400 Start up Chapter C operaTION C 100 Getting started with the leak detector C 110 Perform a test C 200 Control panel C 300 Graphic display C 400 Settings C 401 Set points Menu C 402 Test Menu C 403 Spectro Menu C 404 Maintenance Menu C 405 Configuration Menu C 406 A...

Page 6: ...rated leak E 430 Analyzer cell maintenance E 530 Valves installation and maintenance E 550 Replacement of a fan E 555 Replacement of the purge filter E 600 Remote control E 610 Long distance sniffer probe and Helium spray gun accessories E 710 Roughing pump maintenance MD1 Chapter F COMPONENTS F 000 Spares parts Instructions of use F 001 Service F 100 Tools F 200 Monitoring and display F 300 Power...

Page 7: ... chapter of the operating manual Please read it for further information A 100 Introduction A 200 About leak detection Overview Vacuum circuit of a leak detector Test method Analyzer cell operating principle About helium and hydrogen A 400 Accessories Accessories Common to all leak detectors Specific accessories to one or several leak detectors A 500 Technical characteristics A 600 Dimensions adixe...

Page 8: ...r cell design that delivers 3 years of full operation without any maintenance required Operator interface display 100 customized to meet all customers needs Data acquisition downloadable to a SD memory card for easy storage and convenience graphs as well as text Import capabilities such as pictures bmp format Ideally suited for any leak testing applications where portability is a Must this unit wi...

Page 9: ... range capability It can detect a leak as large as 10 2 mbar l s down to a leak as small as 3x10 11 mbar l s A leak of 10 2 mbar l s is equivalent to a bubble of 1 cc escaping a part every 100 seconds A leak of 3x10 11 mbar l s corresponds to a bubble of 1 cc escaping a part every 1 050 years As for reference please see below for more leak rate correlations For the same size crack a part will leak...

Page 10: ... of the unit n Roughing Mode Valve 3 opens and the primary pump evacuates the inlet of the unit as well as the part connected to it n When the inlet pressure 2 reaches the test cross over the roughing valve 3 closes the exhaust valve 6 opens the test valve 4 opens The high vacuum is then connected to the inlet of the leak detector taking care of the gas load The analyzer cell 8 will measure any he...

Page 11: ...lume of the part as well as on the bombing time and the pressurization value Global test without possible location of the leak SPRAY method leak rate measurement from 5 10 12 to 10 1 mbar l s and possibility of locating the leak SNIFFING method Minimum detectable leak of 10 7 mbar l s and possibility of locating the leak Its characteristics allow it to be evacuated Its characteristics allow it to ...

Page 12: ...second V in litre S in l s T is the time required for the signal to reach 63 of the final value This involves removing air from the part tested connecting it to the analyzer cell and then spraying helium over the outer surface The part is placed under a cover into which helium is injected The leak cannot be located Potential leaking areas are sprayed with helium The leak can be located Global test...

Page 13: ...p of the probe The part is placed under a cover containing a sniffer probe The leak cannot be located The helium from the leak accumulates over time inside the cover The detector measures the concentration of helium Global test Local sniffing test Sniffing method The test part is pressurized with helium The detector via a sniffer probe samples the helium escaping from the part Global test is gener...

Page 14: ...side the part is difficult to determine Several parts play an important part such as the pressurization time the helium bombing pressure the internal volume the aeration time the size of the leak Please consult us for details about this method Bombing method This method is used for sealed objects that cannot be connected directly to the detector semiconductors waterproof watches etc The MIL STD 88...

Page 15: ... as follows The molecules of the gas being analyzed pass into an ionization chamber 4 where they are bombarded by an electron beam generated by a heated iridium filament 5 A large number of the molecules are transformed into ions 6 He 2 5V 3 A He He He He Stabilized power supply Amplifier He Leak Signal 4 5 1 Heavy ions Electrons beam Light ions Helium ions 2 3 TARGET 140 V adjustable 1 Triode ele...

Page 16: ...nic current measured in this way allows to calculate the total pressure in the analyzer cell Because there is a constant magnetic field permanent magnet the accelerator electrical field is adjusted so that the tracer gas ions follow a pre determined trajectory passing through diaphragm 2 and arrive on the target at the input to a direct current amplifier In order to separate the helium ions from n...

Page 17: ... n n The vacuum chamber The analyzer cell vacuum chamber is made of light alloy aluminium n n The main cover function is to contain and position the following 3 modules ionisation module ions generation braking module ions sorting and dispersed ions suppression equipped plate module recepted ions amplification n n The preamplifier and its associated electronics Power supply board delivers power to...

Page 18: ...gases emanated by the mountain showed the same lines in the spectrum as already known from the sun Helium concentration in the atmosphere is 5 times bigger than the one of Krypton and 60 times higher than Xenon The heavier noble gases are isolated from air rectification In contrary Helium is mined from natural gas and oil wells and stored The annual world wide production is ca 3x107 m3 or 4 500 to...

Page 19: ...rated heat is not enough to ignite the surrounding gas At concentrations in the range 4 to 12 the combustion may spread only if actions are taken to prevent the generated heat from dissipating It is a common misconception that hydrogen will explode as soon as the concentration exceeds 4 It may explode only if conditions are favorable for spontaneous propagation of combustion Never use pure hydroge...

Page 20: ...rs ASM 310 ASM 380 ASI 30 Transport case S1 Transport cart S2 Bottle support S3 Bluetooth S4 37 pin Input Output board S5 37 pin Input Output board with Wi Fi 37 pin Input Output board with Ethernet Profibus board S6 Industrial control panel S7 Sniffing kit S8 2005 IS primary pump S9 Interface extension kit S10 Power supply cords S11 Measurement gauge S12 also available in option You can find via ...

Page 21: ... steel 10 6 mbar l s 6 between 1 and 3 10 6 mbar l s 250 cc stainless steel 5 between 5 and 8 10 6 mbar l s 250 cc stainless steel 10 5 mbar l s 4 between 1 and 3 10 5 mbar l s 1000 cc stainless steel 2 between 5 and 8 10 5 mbar l s 1000 cc stainless steel 10 4 mbar l s 1 between 1 and 3 10 4 mbar l s 1000 cc stainless steel Supplied with certificate of calibration 10 accuracy Possibility to deliv...

Page 22: ... the requested nominal value Ex requested value 1 8 10 6 mbar l s guaranted delivered value between 1 44 et 2 16 10 6 mbar l s code in DN25 with a valve FV4611 and indicates requested value 1 8 10 6 mbar l s F 4 Isolation valve without with code 0 V Gaz Helium code 4 Decades 10 9 10 8 10 7 10 6 10 5 10 4 code 9 8 7 3 6 5 4 2 1 Flange DN 16 DN 25 DN 40 DN 50 code 0 1 2 3 1 Specific value yes no cod...

Page 23: ...88 Unit Torr l s Front face in English 108881 Unit Pa m3 s Front face in English 108880 Unit Pa m3 s Front face in English 106690 Cable only Cable for remote control remote control not provided Model Part No Cable of 10 m 32 8 feet 394 inches 101881 Cable of 15 m 49 2 feet 590 inches 101882 Cable of 20 m 65 5 feet 787 inches 802494 Cable of 25 m 82 feet 984 inches 802339 Cable of 30 m 98 4 feet 11...

Page 24: ...9 6 feet 2756 inches 802831 Tube length 80 m 232 4 feet 3150 inches 802832 Tube length 90 m 295 2 feet 3543 inches 802833 Tube length 100 m 328 feet 3937 inches 802834 Sniffer probe with short rigid nozzle 9 cm 3 5 Model Part No Tube length 20 m 69 6 feet 787 inches 802835 Tube length 30 m 96 4 feet 1181 inches 802836 Tube length 40 m 131 2 feet 1575 inches 802837 Tube length 50 m 164 feet 1968 in...

Page 25: ...probe with membrane and smooth tube connection Ø 14 mm 067678 C5 Liquid sniffer probe to be connected to the inlet port of a leak detector Temperature coefficient 7 per Celcius Standard leak rate 2 10 4 mbar l s Able to measure helium concentration inside water or liquids adixen Vacuum Products ASM 310 Operating instructions ...

Page 26: ...difficult access The Helium spray gun is an easy to use and multipurpose tool which allows you to work in various conditions of test Multi standard thanks to the 3 different adapters to be connected to the Helium bottle M 1 4 NPT M 3 8G and M 1 8G Multi purpose thanks to the 2 nozzle lengths of 80 mm 3 14 inch and 290 mm 14 4 inch Standard leak mode for quick and rough leak tests Fine leak mode Th...

Page 27: ...l tool use Model DN Flange Part No Bombing chamber 10 bars Ø 150 L 200 Vol 3 5 l 786396 Bombing chamber 25 bars Ø 150 L 200 Vol 6 4 l 786397 C8 Bombing chambers C9 Inlet filters Complete inlet filters Model DN Flange Part No 20 μm inlet filter 20 μm inlet filter 20 μm inlet filter 5 µm inlet filter 5 µm inlet filter 5 µm inlet filter 25 25 40 40 40 25 25 25 40 40 40 25 105841 105842 105843 105844 ...

Page 28: ...nge Part No stainless steel mesh filter 70 µm stainless steel mesh filter 70 µm stainless steel mesh filter 70 µm 16 25 40 072721 072857 067636 20 µm inlet filter 5 µm inlet filter Ø 114 mm Ø 114 mm 105847 105848 O ring dia 5 mm Ø 114 mm 082152 adixen Vacuum Products ASM 310 Operating instructions ...

Page 29: ...sport case Part number 119594 S2 Transport cart Part number 114820 Cart 45 cm 1 77 80 cm 3 15 62 cm 2 44 Maxi authorized weight on the transport cart 26 kg 57 lb Compulsory fixing to the leak detector 45 cm 2 44 adixen Vacuum Products ASM 310 Operating instructions ...

Page 30: ...ak detector example B5 or B11 type The helium bottle is not supplied with bottle holder it is at the customer s charge Installation Refer to B 240 Bottle holder fixed on the leak detector Bottle holder equipped with helium bottle S4 Bluetooth Part number P0482E1 Description A 300 Installation and use refer to B 308 adixen Vacuum Products ASM 310 Operating instructions ...

Page 31: ...efer to B 305 Check compatibility between 37 pin input output board with Wi Fi accessory and the other interfaces in option accessory refer to B 300 ASM 380 ASI 30 Part number 118088S 118577 ASM 380 ASI 30 Part number 118089S 118578 37 pin input output board with Ethernet Description A 300 Installation and use refer to B 306 Check compatibility between 37 pin input output board with Ethernet acces...

Page 32: ...ontrol panel 1 8 m 5 m or 10 m Model Part No rack industrial control panel only 119100S Cable of 1 8 m length 114435 Cable of 5 m length A458735 Cable of 10 m length 110881 S8 Sniffing kit Part number 104757 It is composed of a sniffing cell 2 quick connectors male and female connection accessories pipe This option allows working in sniffing mode Kit installation B 240 The option use requires a pr...

Page 33: ...hase S9 2005 SI Pump This accessory allows adding a primary pumping to the leak detector This primary pumping connected to the Sniffing kit option accessory will allow working sniffing mode Characteristics 2 stages pump flow rate 4 m3 h connector for LDS voltages should be specified when ordering supplied without connecting accessories accessories fot primary pump filter OME 25 S P N 104200 filter...

Page 34: ...D connector It is composed of an interface extension board a kit with screws and fixing braces 3 female connectors Kit installation B 240 S11 Power supply cords Designation Part No 1 Cable main power 2 m without plug 104559 2 Cable main power 2 m Italy 104758 3 Cable main power 2 m Switzerland 103718 4 Cable main power 2 5 m United Kingdom 104411 1 2 3 4 adixen Vacuum Products ASM 310 Operating in...

Page 35: ...umber PT R26 950 Gauge cable part number PT 448 250 T ASI 30 electronic module is set to be used with TPR 280 gauge Measurement range 5 10 4 to 1000 mbar Flange DN 16 ISO KF TPR 280 gauges with other flanges refer to Pfeiffer Vacuum book adixen Vacuum Products ASM 310 Operating instructions ...

Page 36: ...detector Gross leak test mode without zero function 8 10 7 mbar l s with zero function 8 10 9 mbar l s Technical data according to AVS 2 3 or EN 1518 or ISO 3530 standard Helium pumping speed Normal or High Sensitivity test mode At inlet port 1 1 l s Roughing primary pump characteristics Hybrid pump pumping speed in air 1 7 m3 h Turbomolecular pump characteristics Turbomolecular pump pumping speed...

Page 37: ...6 l volume Gross Leak test mode 2 s 25 s 10 min Normal test mode 4 s 35 s 20 min High Sensitivity test mode 5 s 55 s 100 min Miscellaneous Power voltage 90 240 V 10 Power frequency 50 60 Hz single phase Power consumption maximum 300 VA Start up temperature 10 to 40 C Ambient operating temperature 10 to 40 C Storage temperature 25 to 70 C Noise level at 1 meter audio alarm not operational stand by ...

Page 38: ...1 1 A 600 Dimensions mm feet Keep 10 cm free for the detector ventilation 13 77 10 00 16 32 17 63 2 44 3 18 3 93 3 93 3 18 2 44 7 55 Keep 100 Inch free for the detector ventilation adixen Vacuum Products ASM 310 Operating instructions ...

Page 39: ... packaging Detector Pumps B 200 Neutral gas purge and inlet vent connection Purpose Connection to the leak detector Gas characteristics B 300 Controlling the detector Proposed interfaces B 301 RS 232 Purpose Connection Use Preliminary remarks Throughout this operating manual you could find this type of message Setting menus arborescence C 600 it refers to a specific chapter of the operating manual...

Page 40: ...d contents GB 03305 Edition 03 September 12 B B 302 15 pin Interface Purpose Connection Use Analog Output B 400 Start up Connecting the detector to the installation Starting up Switching off recommanded adixen Vacuum Products ASM 310 Operating instructions ...

Page 41: ...y in the operating conditions defined in this manual It is the customer s task to train operators to use the product if they do not speak the language the manual is written in ensure operators know the safe practices to apply when using the product Make sure the equipment shows no sign of transport damage If it has been damaged take the necessary steps to record this with the carrier and inform th...

Page 42: ... guarantee the reliability of our equipment for three months in normal storage conditions see operating manual for storage temperatures Beyond this period factors like temperature humidity or salt in the air can lead to deterioration of sensitive items elastomer lubricant etc For storage longer than 3 months follow the instructions in the operating manual The product s EMC rating is obtained on th...

Page 43: ...he filter capacitors can cause electric shocks all the way back to the mains plug Wait 5 minutes after power off before commencing any work on the appliance A helium leak test must be performed in environmental conditions bearing no risk to the user or equipment atmosphere neither in flammable nor explosive The user and or OEM are ultimately responsible for ensuring proper safety conditions apply ...

Page 44: ... It is the user s responsibility to ensure this level of leak tightness is maintained If the appliance is used in applications where dust or solid particles are present we advise protecting it with an inlet filter see section A of the operating manual Always use clean pipes and fittings in the pumping installation Make sure all parts and chambers connected to the inlet of our products can withstan...

Page 45: ...re for returning adixen products and fill in the safety questionnaire available in appendix chapter of the operating manual Leak detectors fitted with oil seal roughing pumps These pumps come without oil which is delivered in separate drums The material safety sheet for the oil is available upon request Always wear gloves and goggles when filling the pumps with oil Risk of seizing Avoid moving or ...

Page 46: ...users to heat hazards Specific operating conditions can nevertheless exist that require extra caution from users due to the high temperatures generated outer surfaces 70 C Wear protective gloves to work on the appliance especially during maintenance Leak detectors fitted with oil seal roughing pumps We advise draining the pump prior to any transport of the equipment Always wear gloves and goggles ...

Page 47: ... packaging proceed in the following way Weight see A 500 If you use a hoist to get out the detector indeed position the hooks of this one in notches planned for that purpose on the handle Free the detector handle and pull it to the back Revolve the handle If it stucked you don t pull it enough to the back Raise the detector Supplies The following parts are supplied with your detector a documentati...

Page 48: ... for over six months it is recommended to change all the seals contact customer service The seals kits must be kept away from heat and light direct sunlight and ultraviolet light in order to prevent hardening of the elastomers Transport We advise to use the transport case specially designed for the ASM 310 Range the accessories in the foam optional Remove the foam of the case Place the ASM 310 to ...

Page 49: ...he packaging used for product delivery Shock indicator indicates if the box has been shook Tilt indicator indicates that the box has been tipped Safety label guarantees that nobody has opened the packaging since the manufacturing departure adixen Vacuum Products ASM 310 Operating instructions ...

Page 50: ...tory according to customer order 1 Part number 2 Designation 3 Net weight 4 Use voltage 5 Use frequency 6 Maxi power consumption 7 Serial number 8 Index 9 Manufacturing date Located on the frame this label indicates if Bluetooth Input output board with Ethernet or Input output board with Wi Fi options are placed in the detector If yes their Mac addresses required for their configuration are indica...

Page 51: ... indicates for each firmware load in the leak detector its version and checksum Located on the frame under the cover this label indicates parameters values only necessary to Service Centers for the leak detector maintenance Leak detector quality control comply at factory leaving Leak detector conformed with the R O H S directives adixen Vacuum Products ASM 310 Operating instructions ...

Page 52: ...n operation in all positions Exhaust port not to be blocked Product drained before leaving factory fill the primary pump with oil before running NOTICE PUMP IS SHIPPED WITHOUT OIL INSTALLED consult maintenance manual CAUTION ATTENTION POMPE LIVREE SANS HUILE A L INTERIEUR consulter le manuel d utilisation ATTENTION RESTRICTED LIFTING PLEASE SEE THE OPERATING INSTRUCTIONS EXHAUST PORT DO NOT BLOCK ...

Page 53: ... the internal parts are energized and could cause electrical shocks in case of contact This label recommends Do not using the leak detector with the power supply cable not connected to the ground disconnecting electrically the leak detector before any maintenance operation Located on some electronic boards this label indicates that some of the internal parts are energized and could cause electrica...

Page 54: ... any intervention or to properly lock out and tag out the equipment breaker before any intervention on the pump Located on the upper cover this label informs the user that moving parts present inside the pump could cause personal injury like crushing or cutting The user must keep all body parts away from moving parts HOT SURFACE Contact may cause burn Do not touch or wear protective gear before se...

Page 55: ...ector after detecting a significant leak Inlet vent The neutral gas purge and the inlet vent are connected on the same port the same gas is used for both ambient air or neutral gas B 300 Connection to the leak detector Neutral gas purge If no purge system is connected the gas purge is connected to the ambient air and maintains an air flow inside the leak detector The neutral gas purge status open ...

Page 56: ...ient air should not be polluted with helium no detection in a not airy room According to the installation or item to test the gas should be clean dry without dust and non toxic 5 sccm 0 1 to 0 3 bar relative 1 5 to 4 5 psig 1 1 to 1 3 bar absolute 16 to 20 psia Type Quality purity Use pressure Purge flow If the purge gas pressure is too high the inlet valve could always be stay closed adixen Vacuu...

Page 57: ... 03 July 12 1 1 B 300 Controlling the detector Proposed interfaces Standard interface 1 RS 232 B 301 2 15 pins interface B 302 NETWORK USB SERIAL INPUTS OUTPUTS 1 2 adixen Vacuum Products ASM 310 Operating instructions ...

Page 58: ...onnection Refer to B 400 The Sub D 9 pin femelle connector is at customer s charge Use It is necessary to allocate RS 232 to serial link 1 in the control panel advanced menu C 406 to activate it Refer to the RS 232 specific operating manual supplied with the leak detector operating manual adixen Vacuum Products ASM 310 Operating instructions ...

Page 59: ...ctor cover Use 9 15 1 8 14 Inputs Digital 14 Cycle start Analog 5 Not activated Outputs Digital 6 Selected test mode reached 7 Reject point threshold crossed Analog 9 Mantissa 0 10 V 10 He signal logarithmic 11 Not activated 12 Exponent 0 10 V Ground 1 2 3 4 13 Headphones 8 Headphones 1 15 Headphones 1 By default Adjustable by the user 1 To activate audio headphones output it is necessary to send ...

Page 60: ... we advise to save all inputs outputs set Possible values for each output Value Function Mantissa 1 10 V Exponent 0 10 V Low decade to set Logarithmic 0 10 V Low decade to set Inlet pressure If a pressure measurement gauge is installed in the customer installation at the customer s charge 2 5 V 8 5 V 10 3 to 10 3 mbar He compound 0 10 V compound exponent mantissa Graphs and formulas in appendix G ...

Page 61: ...y not delivered A 400 SD card SD card Exhaust connector with silencer Main power cable Main power switch External control system I O Interface Sub D 15 pts Remote control accessory not delivered A 400 Inlet vent and neutral gas purge Controlling the detector with a PC through the RS 232 interface PC not included payable by the customer Inlet port DN 25 Printer not delivered payable by the customer...

Page 62: ...to be tested and the leak detector must be as short as possible direct perfectly tight which means it is important to design adapted tools to connect the piece The volume between the tested part and the test chamber free volume must be as small as possible The length of the connection influence the response time It means that if the connection is very long more than1 5 meter with diameter equal to...

Page 63: ... it the operator could not remove it and possibly to disconnect it from the leak detector in particular in case of leak detector use in vertical position It also makes the SD card access inaccessible The control panel could also be fix on all other supports thanks to 2 nuts embed in the plastic hull Fastening screws delivered with the cart adixen Vacuum Products ASM 310 Operating instructions ...

Page 64: ...e period the calibration fails In this case wait 30 minutes and do it again In case of starting up in too low temperature there is additional time at the start up for outgassing and some components reheating The countdown before using the leak detector is displayed The operator can cancel this additional time by pressing But it is not recommended If you have never used a leak detector know that th...

Page 65: ...ing the procedure described below Place the blank off flange or close the test chamber Start a test cycle Wait until the leak detector reaches the more sensitive test mode Make sure that the inlet vent is OFF Stop the test cycle Stop the leak detector Wait before moving the detector so as to make sure of the complete turbomolecular pump stop The leak detector is so under vacuum avoiding an importa...

Page 66: ...Purpose Setting Deletion Recording Recording visualization Plotting saving C 400 Settings Purpose Legend Value adjustment from the control panel C 401 Set points Menu Purpose Audio alarm and digital voice set points He max Set points Probe clogged Preliminary remarks Throughout this operating manual you could find this type of message Setting menus arborescence C 600 it refers to a specific chapte...

Page 67: ...story Calibrations history Infos C 405 Configuration Menu Purpose Hour Date Unit Language Function Keys Applicative windows Screen settings Access Password C 406 Advanced Menu Purpose Leak detection menu Leak detection start up time delay Leak detection Memo function Leak detection Background suppression function Leak detection Calibration Leak detection Analyzer cell Leak detection Internal Piran...

Page 68: ...actory configuration of the leak detector parameters Parameters configuration C 600 Setting menus arborescence C 700 Remote control accessory Interface Connecting Choice Use and display C 900 Long distance sniffer probe and Helium spray gun accessories adixen Vacuum Products ASM 310 Operating instructions ...

Page 69: ...ed leak value it corresponds in our case to the detector background Stop the test To remove the blank off flange do an air inlet C 402 Start stop a test Refer to the sheet C 200 for the control panel description Press on the key several times to familiarize with the application windows Press on the key several times to discover the 3 function keys levels proposed At each level press on each functi...

Page 70: ...r probe accessory to be purchased separately to the sniffer port of the leak detector Set the reject point C 401 START STAND BY Start a test The leak value measured displays START STAND BY Stop the test The detector returns automatically to stand by mode If Memo function is activated and a printer is connected to the detector a test ticket will be printed automatically after the test C 406 2 tests...

Page 71: ...ctive the functions remain accessible by keys use the RS 232 to pilot set the detector or the SD card setting only Contrast Luminosity Screensaver Start Stop of a test Level change Application window change come back to home standard display Remote control connection accessory Functions allocated to the function keys START STAND BY Application window touch sensitive screen Function keys allowing t...

Page 72: ...re according to time Vacuum circuit Indicate to the operator the leak detector vacuum circuit as well as the valves state Setting Allows the operator to set configure the detector according to its needs The operator can mask add switch some windows in the loop C 403 The operator can have only a single application window displayed pressure according to time adixen Vacuum Products ASM 310 Operating ...

Page 73: ...d detection mode 4 Default information access 5 Mute function activated desactivated indicator 6 Inlet vent function activated desactivated indicator C 402 7 Cell pressure bargraph display 8 Measure unit of the leak flow 9 Signal correction function activated indicator 10 Zero function activated indicator 11 Detector inlet pressure display coherent unit with the leak flow unit 12 Tracer gas if 3He...

Page 74: ...le in red 4 Time scale 5 Inlet pressure scale in blue 6 Inlet pressure display in blue 7 Measure masking display 4 2 3 5 6 Vacuum circuit Display used to follow the valves state during a test and so to have a better knowledge of the detector functioning Measured signal digital display The vacuum circuit varies according to the detector state n n green valve opened n n red valve closed It is not po...

Page 75: ...es planning C 404 5 Detector configuration for the user language unit password function keys applicative windows C 405 6 Advanced functions kept for specific detector uses It is necessary to read the operating manual advanced setting required a good leak detection knowledge cell setting pressure gauge etc C 406 Setting C 400 C 406 Menu allowing the detector setting access Setting menu is also acce...

Page 76: ...reject set point red 2 Detector state 3 Default information indicator 4 Zero function activated indicator 5 Signal correction function activated indicator The operator could move the measure window on the touch sensitive screen press on the measure window with the finger and move this one on the screen 5 measure window adixen Vacuum Products ASM 310 Operating instructions ...

Page 77: ...nction without use Setting menu n n or adjust a set point n n or display informations n n or give or not the access to a limited number of functions 3 standard configurations are proposed meeting the majority of the user s need C 405 Line 3 Line 2 Line 1 If necessary the operator can customize the function keys C 405 adixen Vacuum Products ASM 310 Operating instructions ...

Page 78: ...play in red 3 Tracer gas signal scale in red 4 Time scale 5 Inlet pressure scale in blue 6 Inlet pressure display in blue pressure 103 constantly if there is no external gauge connected 7 Measure displayed hidden Scales 3 4 5 are adjustable by pressing on the graph The operator could move the measure window on the touch sensitive screen press on the measure window with the finger and move this one...

Page 79: ...isplay time speed 7 Activate Deactivate automatic scale 8 Automatic scale setting 4 1 2 7 5 6 8 Automatic scale allows displaying measured signal centred on 2 or 4 decades Scale moves in function of measured signal If automatic scale is set it is no more possible to set the He signal scale 1 Example He signal 5 10 7 mbar l s y y automatic scale 2 decades scale from 5 10 6 to 5 10 8 mbar l s y y au...

Page 80: ...8 C 300 Graphic display Recording Recording total time according to the sample time Sample time Sample time Maximum capacity File size 0 2 s 6 hours 33 minutes 7 Mo 30 s 983 hours adixen Vacuum Products ASM 310 Operating instructions ...

Page 81: ...tch off if necessary save the recording them on the SD card Change if necessary the recording parameters Start a recording All points displayed on the graph before the recording start will not be recorded Stop recording To display recording If the memory is not delete between 2 recordings all the successive recordings are consecutive on the recorded graph A cursor indicates the end of each recordi...

Page 82: ...if a recording is in progress recording is automatically stopped and the message below displays Recording ctd During a recording all the detector functions are available Every detector swiching off or control panel disconnection will deletes the memory if necessary save the recorded plotting on the SD card before these operations At any time during a plotting the operator can visualize a plotting ...

Page 83: ...everal successive zooms are possible except in a same range Adjust if necessary the zone to enlarge by pulling the corners or sides of the zone with your finger Press twice on the screen as indicated below 2 1 Come back to the previous sc reen if several zooms have be done repeat the operation until basic graph come back adixen Vacuum Products ASM 310 Operating instructions ...

Page 84: ...ation To have the exact values of all the recoverable measures under any spreadsheets save the recorded plotting in txt file 1 Inlet pressure or He signal display selection 2 Measure moment regard to recording beginning 3 Mark indicating the measured point 4 Tracer gas signal value in red or inlet pressure in blue display 5 Navigation between next previous recorded points 2 3 5 1 4 adixen Vacuum P...

Page 85: ...d txt files saved include only plotting points displayed on the screen to have all points it is essential to be on the original plotting any zoom if a zoom has been done before the saving this one will apply only to the points of the selected zone If the saved plotting is constituted by several successive recordings The cursor will indicate each recording changes on bmp files B P xx will be noted ...

Page 86: ... C 404 5 Detector configuration for the user language unit password function keys applicative windows C 405 6 Advanced functions kept for specific detector uses It is necessary to read the user s mannual advanced setting required a good leak detection knowledge cell setting pressure gauge etc C 406 Setting menu is also accesible from any window by pressing simultaneously the leys and Purpose Home ...

Page 87: ...tile press on this key White key key not customizable for information Ghost key key not accessible option not available or access only authorized to service centers Measure information key leak value measured display by tactile press C 200 Function key access to function A by tactile press or press on the opposite key Value adjustment from the control panel Exponent adjustment Unit adjustment Tent...

Page 88: ...forms the operator about the detector state or the actions to do The audio alarm informs the operator that the reject set point was crossed The level varies from 0 to 8 0 to 90 dB Audio alarm and digital voice set points Quick access to setting from the control panel Stop simultaneously the audio alarm and the digital voice with the key adixen Vacuum Products ASM 310 Operating instructions ...

Page 89: ... a blank off on the inlet The detector stays at atmospheric pressure and creates an internal venting that pushes helium outside Just do that 30 s 2 or 3 times max and the level will decrease to around 10 8 or 10 9 mbar l s To decrease the level further just let the detector run with the inlet blanked off and in test He max Very useful function if the part or installation to be tested contains a lo...

Page 90: ...tion will be communicated to the operator to check the probe Sniffer probe maintenance G 400 Probe clogged Block the sniffer probe end from time to time with a finger to check that the helium signal goes down If not the probe may be clogged Do not block the end a long time if the measured signal decreases too much there is risk of taking out of the sniffing test adixen Vacuum Products ASM 310 Oper...

Page 91: ... methods Hard vacuum test The correction factor allows correction of the measured signal by the leak detector when it is in parallel with a pump Activate the correction factor function or Set the correction factor to apply Correction factor Procedure Only the digital display is corrected by the correction factor The correction factor does not apply to the bargraph display Digital and bargraph disp...

Page 92: ... an installation having its own pumping According to the He concentration level in the gas used for the leak detection the displayed signal changes Example signal displayed with a calibrated leak of 1x10 7 mbar l s with 100 He connected to the detector inlet He in the used gas 100 50 10 1 Displayed signal on the leak detector without COR 1 x 10 7 mbar l s 5 x 10 8 mbar l s 1 x 10 8 mbar l s 1 x 10...

Page 93: ...king test time When reached measured leak value display Example Activated function if Automatic Optional checking roughing time maxi If crossed part bad Function to use to automate small production or realize repetitive operations with different detectors 1 2 3 Optional activation roughing time checked This function allows an automatic control of the roughing time and measurement time in hard vacu...

Page 94: ...one when the operator press START STAND BY to stop the test if Automatic is selected If Operator is selected it is necessary to press the dedicated function key to put back the inlet detector to atmosphere Intet vent manual activation From thumb if parameted or From standard window Setting If automatic set it Optional automatic closing function Time between the valve opening and its automatic clos...

Page 95: ...y This function can be harmful when the detector is connected to an ultra vacuum or semiconductor or thin film chamber It is important to not do an inlet vent In this case select Operator or and remove the dedicated function key The operator will not have the possibility to do an inlet vent except with this menu which can be locked with password C 405 To block the air inlet valve command delete In...

Page 96: ...search only and not the continuous analysis of the hydrogen concentration of a gas The leak detector is not adapted for a hydrogen concentration continuous analysis The leak detector use in such conditions as well as the hydrogen concentration of the gas used are under the supervision of the user The leak detector should be calibrated with a calibrated leak of the tracer gas used It is the global ...

Page 97: ...morized location internal the autocalibration will be done with the internal calibrated leak of the leak detector He leak only location external the autocalibration will be done with an external calibrated leak leak He 3He or Hy The parameter Calibration valve allows to open close the calibration for a manual calibration for example this type of calibration is kept to experts Do not forget to clos...

Page 98: ...tenance D and E Purpose Indicates the switching on hours number of the dedicated filament At each filament exchange do a counter reset Filament 1 2 Cycles counter Do not forget to do a counter reset after having done the mainte nance operation According to your need you can set another value and so better adapt the maintenance to your application Counter when the set point is reached information m...

Page 99: ...t Do not forget to do a timer reset after having done the mainte nance operation With the secondary pump 1 timer you can follow for example the ball bearings maintenance Timer balance Timer when the set point is reached information message display Timer reset Secondary pump speed ASM 310 ASM 380 MD1 ACP 40 Primary pump AMH 020 HLD ATH 184 HLD Secondary pump 1 adixen Vacuum Products ASM 310 Operati...

Page 100: ...P1 I303 High vacuum pump 2 counter reset Rst count TMP2 I304 High vacuum pump 3 counter reset Rst count TMP3 I305 Reset filament 1 counter Rst count Fil1 I306 Reset filament 2 counter Rst count Fil2 I307 Reset cycles counter Rst count cycle I308 Automatic Ie increase to 1 5 mA for He 3He or 0 6 mA for Hy Ie increase I309 Automatic autocalibration restart Autocal restart I310 Date or time change Da...

Page 101: ... be replaced by the last one realized and so on Quick access to informations from control panel 2 3 1 6 4 1 Inlet pressure 2 Reject set point of the test mode in progress 3 Activated functions list in automatic 4 Secondary or primary pump maintenance C 404 5 Calibration information 6 Detector softwares information 5 Calibration result Date and time of the calibration adixen Vacuum Products ASM 310...

Page 102: ...t any time afterward The set points set are not automatically converted in the new unit in case of unit change the operator must to update them The hour is not automatically updated at the passage of the summer time to the winter time and conversely the operator must to update them Hour Date Unit Language The function keys allow to activate stop a function or to set set points from the different a...

Page 103: ...operator see the example next page Thanks to the function keys it is possible to give to the operator a limited functions access and to protect by password the other notauthorized functions of the Setting menu Access to customized configuration Examples Predefined configurations change according to leak detector model adixen Vacuum Products ASM 310 Operating instructions ...

Page 104: ... to the function key 2 Select the Mute function 1 with the arrows and Select the function key 2 by successive presses key selected if white bottom Valid the configuration 3 the function key 2 is now allocated to the Mute function 1 2 2 3 2 1 adixen Vacuum Products ASM 310 Operating instructions ...

Page 105: ...e windows Windows proposed Order of the displayed windows with the touch Selection of the displayed windows The window order can be modified tactile press on the order number and use the keys and then validation When a window is no more selected or if its order has been changed the order is automatically up dated When a window is again selected it takes place automatically at the last position Sta...

Page 106: ...ch sensitive screen reactivates the display By default the automatic panel off is not activated Access password User levels 3 user levels allow restricting display and access to settings and functions Standard windows parameters Max decade of the bargraph Mini decade of the bargraph Display masking of the inlet pressure on the standard display He signal display in stand by mode Display masking of ...

Page 107: ...pressure and cell pressure hidden START STAND BY key invalid test start only by RS Measured leak value and reject set point displayed only in test Access to Setting menu by pressing on for a long time key invalid but access with password setting possible 2 function keys available Info and Basic param Cell pressure hidden Function keys hidden adixen Vacuum Products ASM 310 Operating instructions ...

Page 108: ...u Inlet pressure and cell pressure hidden START STAND BY key valid Measured leak value and reject set point displayed only in test Access to Setting menu by pressing on for a long time Any restiction ctd adixen Vacuum Products ASM 310 Operating instructions ...

Page 109: ...cess to a locked menu the password will be ask to the operator n n Enter the password 5555 by default and validate n n n n Lock a menu by tactile press on the opened padlock n n n n To unlock a menu tactile press on its closed padlock n n Example Locking of Set Points Spectro and Advanced menus adixen Vacuum Products ASM 310 Operating instructions ...

Page 110: ...In the Setting window the locked menus are indicated with a closed padlock Change password n n Enter the password 5555 by default and validate n n Select Change password enter the new password and validate adixen Vacuum Products ASM 310 Operating instructions ...

Page 111: ...xt parameters start up time delay Memo function background suppression Calibration Setting of the next components analyzer cell internal gauge Leak detection menu This function prevents the leak detector use during a defined time after its switching on It forbids a measure while the leak detector is neither thermically stabilized nor degased Leak detection Start up time delay Leak detector locking...

Page 112: ...on Zero activation function This function allows to help the operator to identify very small He signal variations in the surrounding background or to dilate small measured signal fluctuations on the bargraph display for example at the pump slowing down Function triggering mode Function triggering set point If auto to set Activated function if automatic Manual activation of the Zero function It is ...

Page 113: ...perature Setting Autocalibration activation Calibration checking function By default autocalibration is set operator and the internal calibrated leak is selected to allow a quick leak detector autocalibration Calibration operator Calibration must be start by the operator key at the leak detector switch on If calibration is not realized in the next 20 mn after the leak detector switch on a reminder...

Page 114: ...calibration Function activation Set points launching the calibration checking The first reached will launch the checking At any time the operator can launch a leak detector calibration checking detector in stand by mode press twice on the function key in less than 5 secondes Other advanced methods It is also possible to do a detector autocalibration with an external calibrated leak D 410 It is adv...

Page 115: ... the other one The filament can be switched off by the operator OFF it is not necessary to switch it off in stand by mode to save it Filament Do not switch off the filament except to do a manual calibration Attention the manual calibration is kept to leak detection experts The leak detector swings automatically from a filament to the other one if the selected filament in progress of use becomes de...

Page 116: ... Make sure that the internal pressure is widely lower than 10 3 mbar Start a cycle press The value Pressure decreases wait the stabilisation of this value around 5 minutes and press on the key Stop the cycle press Make sure that the detector is at atmospheric pressure The value Pressure increases wait the stabilisation of this value around 5 minutes and press on the key Cycle end function operator...

Page 117: ...RS 485 V Mode Asynchronous 2 Rx Bauds 9600 3 Tx Bits 8 4 RS 485 V Parity None 5 Ground Stop bit 1 6 120 Ω class to connect to RS 485 V Parity control None 7 Not used 8 Not used 9 5 V 500 mA Communication mode description Connection to the printer Connector description Input Output COM serial port Refer to the RS 232 specific operating manual delivered with your leak detector Basic Speadsheet Advan...

Page 118: ... external leak DATE Jan 08 2007 TIME 01 34 41 ASM310 CALIBRATION gas He unit mbar l sec CALIBRATED LEAK PARAMETERS location internal external value 1 5E 07 unit mbar l sec calibration year 2005 loss per year 06 00 calibration temperature C 20 temperature coefficient C 3 00 TARGET PARAMETERS current internal temperature C 32 target value 1 9E 07 ELECTRONIC ZERO done yes PEAK ADJUSTMENT dac_ref 1162...

Page 119: ...ticket DATE Jan 08 2007 HOUR CASE PRESSURE LEAKRATE 00 28 26 start 3 8E 01 3 4E 11 00 28 55 GL 1 2E 02 00 29 40 NR 6 3E 05 00 29 45 stop 5 8E 05 1 1E 05 NR DATE Jan 08 2007 HOUR CASE PRESSURE LEAKRATE 01 02 31 start 6 5E 01 4 8E 11 01 02 32 GL 4 6E 01 01 02 33 NR 5 9E 02 01 02 36 stop 9 9E 05 1 3E 05 NR FAIL Leak value 00 29 45 stop 5 8E 05 1 1E 05 Leak value 01 02 36 stop 9 9E 05 1 3E 05 Test res...

Page 120: ...he other one Load Save Detec Param The Load Save Detec Param functions allow to load save current leak detector parameters which means factory configuration for parameters not modified C 500 and modifications done by the user You can find below a saving example leak detector parameters control panel parameters Leak detector parameters Don t take commands marked with into account commands not valid...

Page 121: ...desired curr IE2 060 Logic input status IN 00000D Command RS 232 code Read value Parameters command He signal calibrated LE 211 14R LE1 LE1 320 14 He signal not cor LE2 214 14 Panel locking status LO D Primary pump counter MC0 0026515000 MC0I15000 HV pump counter MC1 0026415000 MC1I15000 Rough pump1 counter MC2 0026400000 MC2I00000 Rough pump2 counter MC3 0026400000 MC3I00000 Cycle counter MCC 800...

Page 122: ...S 100 06 S1100 06S Analyzer cell status SC 100 Sniff extern coeff SN 100 02D SN100 02D Sound status SO 2E SO2E Language SP ANG SP0 SR SR 0ÿÿÿÿÿÿ Detector status ST 56642 Active filament SW 1 SW1 Command RS 232 code Read value Parameters command Digital voices status SY 4D SY4D Zero ref status SZ 000 00 HV pump infos T1 2 HV pump more infos T1M 0026400 Rough1 pump infos T2 S R 1 pump more infos T2M...

Page 123: ...0 06 PIC00000D100 07100 06 FEM 4140 091E302006200628 FEM4140 091E302006200628 P4 500 03 P4500 03 IV D IP IP0 0000 IP0000 IP1 0000 IP1000 IP2 0000 IP2000 IP3 0000 IP3000 OP OP0 0000 OP0000 OP1 0000 OP1000 OP2 0000 OP2000 Command RS 232 code Read value Parameters command OP3 0000 OP3000 OP4 0000 OP4000 IPG AT2573308500584029781 IPG0584029781 EEProm write cycles EEP 000053025121024 Test method used T...

Page 124: ...006CD2 MASSIVE Mode MAS Control panel parameters Don t take commands marked with into account commands not validated for this product or for manufacturer R D only use Command RS 232 code Read value Parameters command Panel soft version 001 002 010 VER001 002 010 View curve type 003 TCO003 Graph window time 001 WIT001 Graph sampling time 002 SAT002 High helium decade 04 DHH 04 Low helium decade 11 ...

Page 125: ...7003000000 Hardkeys 9 010000000 HK8010000000 Hardkeys 10 012000000 HK9012000000 Hardkeys 11 012000000 H10012000000 Hardkeys 12 012000000 H11012000000 Luminosity setting 254 LUM254 Ecran 0 001 EC0001 Ecran 1 002 EC1002 Ecran 2 003 EC2003 Ecran 3 004 EC3004 Panel contrast 00000 COP00000 Panel off after 000 MVE000 First screen display 001 APR001 adixen Vacuum Products ASM 310 Operating instructions ...

Page 126: ...parameter values modified for your application The operator can save and load different leak detection configurations For that use the functions Save LD parameters in the SD card advanced menu C 406 The saved values are the set values at the saving moment Parameters configuration Parameters Configuration Factory Customer modification Vacuum reject point 1 0E 07 Sniffing reject point 1 0E 04 Probe ...

Page 127: ...ghing time 00 10 Measure time 00 10 Inlet vent Operator Delay 0 s Time activation off Time 10 s Tracer gas He Location Internal Calibration valve Closed Internal calibrated leak value See the calibration certificate of the internal calibrated leak delivered with the detector Calibration year Unit Loss per year yr T Coeff C Ref T Primary pump maintenance counter initial value 10000 Secondary pump m...

Page 128: ...h application screen selected yes Vacuum circuit application screen selected yes Setting application screen selected yes He high decade 1 0E 2 He low decade 1 0E 12 Inlet pressure Show Triode pressure Hide Stand by He On Screen luminosity high Screen contrast 50 Panel off off Set points menu access yes Test menu access yes Spectro menu access yes Maintenance menu access yes Config menu access yes ...

Page 129: ...ion Memo function activated no Display timer activated no Timer mm ss 00 10 Background suppression operator Trigger set point Value 5 0E 07 Timer mm ss 00 10 Autocalibration manual Cal check manual Every cycles 0050 Every hours 0010 Filament used 1 Mode advanced Period 1 s Handshake no C 406 adixen Vacuum Products ASM 310 Operating instructions ...

Page 130: ...GB 04528 Edition 02 July 12 1 8 C 600 Setting menus arborescence Nota Values given as example Nota Values given as example adixen Vacuum Products ASM 310 Operating instructions ...

Page 131: ...2 8 C 600 Setting menus arborescence GB 04528 Edition 02 July 12 Nota Values given as example adixen Vacuum Products ASM 310 Operating instructions ...

Page 132: ...GB 04528 Edition 02 July 12 3 8 C 600 Setting menus arborescence Nota Values given as example Nota Values given as example adixen Vacuum Products ASM 310 Operating instructions ...

Page 133: ...4 8 C 600 Setting menus arborescence GB 04528 Edition 02 July 12 Nota Values given as example Nota Values given as example adixen Vacuum Products ASM 310 Operating instructions ...

Page 134: ...GB 04528 Edition 02 July 12 5 8 C 600 Setting menus arborescence Nota Values given as example Nota Values given as example adixen Vacuum Products ASM 310 Operating instructions ...

Page 135: ...6 8 C 600 GB 04528 Edition 02 July 12 Setting menus arborescence Nota Values given as examplel Adjustable only if calibration operator adixen Vacuum Products ASM 310 Operating instructions ...

Page 136: ...2 July 12 7 8 C 600 Setting menus arborescence Nota Values given as example Standard 15 pin Standard 15 pin interface without 37 pin I O interface in option accessory adixen Vacuum Products ASM 310 Operating instructions ...

Page 137: ...on 02 July 12 Setting menus arborescence GB 04528 Edition 02 July 12 Nota Values given as example With 37 pin I O interface option accessory 37 pin I O interface option acc adixen Vacuum Products ASM 310 Operating instructions ...

Page 138: ... TEST ZERO COR AUTO CAL ZERO 7 5 4 3 2 1 14 13 12 11 10 9 6 8 15 1 Helium Signal digital display 2 Correction factor COR indicator 3 Zero function indicator 4 Inlet port pressure analog display 5 Test ON indicator ON when activated 6 Test Start Stand by control key 7 Calibration in progress indicator 8 Auto calibration Start Stop control key 9 Helium signal analog display 10 Test ON indicator 11 S...

Page 139: ... controls the start stop cycle zero function and internal calibration displays the status of the air inlet vent sniffing test mode and external calibration does not allow to adjust leak detector parameters On the remote control and control panel the displayed values on the analog and digital displays are exactly the same In order to start stop a cycle operator can use either the START STAND BY con...

Page 140: ...ection factor COR is ON External calibration E 410 mbar l s 10 12 10 11 10 10 10 9 10 8 10 7 10 6 10 5 10 4 10 3 10 2 Autocalibration In order to start an internal auto calibration the operator can use the AUTOCAL function key on either the control panel or the remote control Display The LED indicator is ON when the control key is activated The LED indicator is OFF at the end of the calibration pr...

Page 141: ... C 900 Long distance sniffer probe and Helium spray gun accessories Please refer to the specific sheets for the instruction Helium spray gun G 500 Long distance sniffer probe G 400 adixen Vacuum Products ASM 310 Operating instructions ...

Page 142: ...GB 03318 Edition 02 September 12 1 1 G 100 Alcatel Vacuum Technology France ATH 200 User s Manual Declaration of conformity adixen Vacuum Products ASM 310 Operating instructions ...

Page 143: ...devices will be accepted if they are contaminated with micro biological explosive or radioactive substances Hazardous substances are substan ces and compounds in accordance with the hazardous goods regulations current version Î ÎNeutralize the pump by flushing it with nitrogen or dry air Î ÎClose all openings airtight Î ÎSeal the pump or device in suitable protective film Î ÎReturn the pump device...

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Summary of Contents for ASM 310

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