ADC PowerWorx Select Series User Manual Download Page 1

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ADCP-80-531 • Issue 4 • July 2004

1262204 Rev B

Page 1

PowerWorx

Power Distribution Products

Select Series Circuit Breaker

Power Distribution Panel User Manual

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Important Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Standard Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Revision History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Trademark Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Admonishments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

GENERAL CHARACTERISTICS AND FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1

Power Buses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.2

Input Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.3

Input Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.4

Output Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.5

Output Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.6

Chassis Ground Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.7

Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

1.8

Power-On Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

1.9

Circuit Breaker Alarm Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

1.10

Alarm Relay Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

(continued)

Content

Page

16755-B

Summary of Contents for PowerWorx Select Series

Page 1: ...iguration 3 Options 4 Accessories 4 Revision History 4 Trademark Information 5 Admonishments 5 General Safety Precautions 5 1 GENERAL CHARACTERISTICS AND FEATURES 5 1 1 Power Buses 7 1 2 Input Voltage 8 1 3 Input Connectors 9 1 4 Output Voltage 9 1 5 Output Connectors 9 1 6 Chassis Ground Connection 9 1 7 Circuit Breakers 10 1 8 Power On Indicator 10 1 9 Circuit Breaker Alarm Indicator 11 1 10 Ala...

Page 2: ...or Circuit Breaker Panels 20 4 5 Rack Mounting 20 4 6 General Wiring Recommendations 21 4 7 Chassis Ground Connection 22 4 8 External Alarm Contact Connectors 23 4 9 Output Power Connectors 24 4 10 Input Power Connectors 25 4 11 Circuit Breaker Designation Card Holder and Card 26 4 12 Voltage Designation Label 26 5 TESTING 26 5 1 Resistance Test 27 5 2 Wiring Connection Torque Measurements 27 5 3 ...

Page 3: ...breaker panel meets UL Telcordia formerly Bellcore NEC 1999 CSA NEBS Level 3 IEC and CE standards Important Features The circuit breaker panel incorporates the following important features Self configuring voltage 24 Vdc or 48 Vdc capability and up to 100 Amps per bus to simplify installation and allow one panel to fit most dc voltage applications ON OFF lettering on each circuit breaker for quick...

Page 4: ...h bus Selection of circuit breaker values 1 3 5 10 15 or 20 Amps Panel can be equipped with any combination of circuit breakers with specified values as long as total current draw on each bus does not exceed 100 Amps Selection of circuit breakers that trip instantly or trip after a short delay Two types of alarm contact connectors either a screw down terminal strip connector or a wire wrap pin blo...

Page 5: ... available by special order The accessories available for the circuit breaker panel are listed in Section 2 Accessories Danger Danger is used to indicate the presence of a hazard that will cause severe personal injury death or substantial property damage if the hazard is not avoided Warning Warning is used to indicate the presence of a hazard that can cause severe personal injury death or substant...

Page 6: ...BEL VENTS PROTECTIVE COVER PLACED OVER INPUT AND OUTPUT POWER GROUND AND ALARM CONNECTIONS MOUNTING BRACKETS FOR 23 IN 58 42 CM RACK MOUNTING BUS A POWER ON INDICATOR GREEN LED BUS B POWER ON INDICATOR GREEN LED BUS A CIRCUIT BREAKER INDICATOR RED LED BUS B CIRCUIT BREAKER INDICATOR RED LED 1 TO 8 CIRCUIT BREAKERS BLANK PANEL IF NO CIRCUIT BREAKER 1 TO 8 CIRCUIT BREAKERS BLANK PANEL IF NO CIRCUIT ...

Page 7: ...tion of circuit breakers up to 100 Amps total capacity may be installed in the circuit breaker mounting positions for each power bus Other circuit breaker capacity configurations may be available by special order When a circuit breaker trips the input power bus is disconnected from the corresponding output circuit Warning Use of one bus only on a dual bus panel will result in false alarms for the ...

Page 8: ...sed by the circuit breaker panel circuitry The input voltages used with the circuit breaker panel can fall within the following ranges 24 Vdc nominal within range of 21 Vdc to 30 Vdc 48 Vdc nominal within range of 42 Vdc to 56 Vdc 1 2 3 4 5 6 7 8 BATTERY RETURN BATTERY A RETURN A POWER A LED BREAKER ALARM A LED 1 2 3 4 5 6 7 8 BATTERY RETURN BATTERY B RETURN B BUS A RETURN A POWER B LED BREAKER AL...

Page 9: ...onnector consists of two screw down barrier terminal strips Eight terminals with 6 32 screws are mounted in each terminal block Two terminal blocks are provided per bus one block for output and one block for return The terminals are on 0 375 inch 9 525 mm centers with a distance between barriers of 0 325 inch 8 26 mm The terminals can accept 12 to 22 AWG copper wire with crimp on spade lug or ring...

Page 10: ...red cannot be fitted with field installed circuit breakers Two types of circuit breakers are available One type trips instantly and one type trips after a short delay The trip times as a function of the percent of rated current are shown in Table 1 The circuit breaker will trip open and the switch will move to the OFF position bottom pushed in when the circuit current exceeds the capacity of the c...

Page 11: ...en a circuit breaker trips or power is lost the NO contacts close creating a connection from NO to common C and the NC contacts open creating an open circuit between the NC and C contacts The maximum current rating for each set of alarm relay contacts three sets are provided is 1 0 Amp 1 11 Alarm Contact Connection The fuse panel is available with either a screw down terminal block or wire wrap pi...

Page 12: ...nserted in the card holder The card holder has a pressure sensitive adhesive backing for attachment Figure 4 Circuit Breaker Designation Card 1 13 Voltage Designation Label A voltage designation label as shown in Figure 5 is provided with the circuit breaker panel The label is intended to be filled out with the actual voltage present on the buses and placed on the panel The voltage designation lab...

Page 13: ...inals and the external alarm contact connections Access to these connectors and terminals is obtained by removing the cover The cover is easily removed by loosening but not removing four screws that attach the cover to the chassis The holes in the cover are keyed to allow it to be pulled to the side and then lifted clear of the screws 1 17 Dimensions The dimensions of a typical circuit breaker pan...

Page 14: ...ole spacing The following mounting brackets and screws are enclosed with the circuit breaker panel Two brackets for 19 inch rack installations Two brackets for 23 inch rack installations Eight 5 16 inch 7 936 mm long 8 32 chromate finish thread forming flathead screws for attaching the brackets to the circuit breaker panel Four 3 8 inch 9 525 mm long 12 24 thread forming screws and washers for att...

Page 15: ...45 C to 85 C Humidity range 0 to 95 humidity non condensing Altitude range 197 ft 0 06 km to 13 000 ft 3 96 km above sea level Fire rating All components UL94 V1 Earthquake design NEBS Level 3 Zone 4 Acoustic noise 0 dBA above ambient Heat dissipation fully loaded 50 watts 100 Amps per bus 100 watts 200 Amps total circuit breaker panel load Heat dissipation no load 1 watt per bus 19 INCH RACK MOUN...

Page 16: ...ainer 2 Unpack each container while carefully checking the contents for damage and verify with the packing slip 3 File a claim with the commercial carrier and notify ADC Customer Service if damage is detected or if parts are missing Save damaged cartons for inspection by the carrier 4 Refer to Section 8 Customer Information and Assistance at the back of this manual for repair replacement and warra...

Page 17: ... equipment employs electrical voltage and amperage levels which may be considered an electrical hazard Care should be exercised to assure that only qualified personnel are allowed to install operate maintain or otherwise come in contact with this equipment when the circuit breaker panel is energized Only insulated tools should be used on energized elements of the circuit breaker panel Warning Neve...

Page 18: ...rcuit Breaker Panel To fasten the mounting brackets ears to the circuit breaker panel use the 5 16 inch 7 936 mm long chromate finish 8 32 screws as shown in Figure 8 4 for each bracket Eight screws are in the package Figure 8 Screw for Attaching Bracket to Circuit Breaker Panel 4 2 2 Screws to Attach Brackets to Rack To fasten the brackets to the rack use the nickel plated 12 24 screws as shown i...

Page 19: ...ttach Protective Cover to Circuit Breaker Panel into the standoffs located next to each output power screw down barrier strip Rotate each screw several turns to get it threaded Hold the cover so the lettering is oriented properly and then place the cover over the screw heads Slide the cover to the left and then tighten the screws to 9 pound force inches 1 Newton meter To remove the protective cove...

Page 20: ... the chassis using the eight 5 16 inch 7 94 mm 8 32 flathead thread forming screws provided Tighten screws to 15 pound force inches 1 7 Newton meters of torque to insure grounding 2 Place the fuse panel in the specified mounting space within the rack as shown in Figure 12 Caution When attaching the cable management bar to the circuit breaker panel use only the hardware supplied with the cable mana...

Page 21: ... cables and alarm cables to the panel connectors according to local practice and the applicable subparagraphs An example of the connections to the circuit breaker panel is shown in Figure 13 After routing the cables tie them to the cable management bar if optional accessory ordered Note Provide one rack unit of space above and below the fuse panel for air circulation Note Before connecting the inp...

Page 22: ... BATT battery Connect only the input return wire labeled RTN RETURN POSITIVE POS or BATTERY GROUND to the connector on the circuit breaker panel labeled RTN return If the wires are reversed voltage could be present on the circuit breaker panel chassis and current could flow through the unprotected return wiring in the circuit breaker panel This condition causes damage to equipment in the frame in ...

Page 23: ...s to appropriate wire wrap pins Use 22 to 26 AWG copper wire see Figure 14 Screw down terminal block Connect alarm system leads to appropriate terminals Use 16 to 30 AWG wire with crimp on spade lug or ring connectors that have a maximum width of 0 200 inches 5 080 mm or use 16 to 30 AWG wire without lugs see Figure 15 Tighten the screws to approximately 9 pound force inches 1 Newton meter of torq...

Page 24: ... USING BOTH CHASSIS GROUND CONNECTORS OR ONE 6 AWG WIRE IF USING ONLY ONE CHASSIS GROUND CONNECTOR TWO 10 CRIMP RING TERMINALS FOR ATTACHING THE 10 WIRES TO THE CHASSIS CONNECTORS ARE PROVIDED WITH THE FUSE PANEL MAXIMUM WIDTH OF CONNECTORS IS 0 625 INCH 15 875 MM PLACE THE RING TERMINALS OVER THE CHASSIS SCREWS AND TIGHTEN THE NUTS DOWN ON THE TERMINALS TO APPROXIMATELY 15 POUND FORCE INCHES 1 7 ...

Page 25: ...tective Cover Installation Removal Warning Use of one bus only on a dual bus panel will result in false alarms for the unused bus Power is required on both buses on a dual bus panel for normal operation Caution Connect only the input voltage wire labeled BATTERY BATT NEGATIVE NEG or and or the voltage value to the connector on the circuit breaker panel labeled BATT battery Connect only the input r...

Page 26: ...ests in Subsections 5 1 and 5 2 must be performed without the power applied before input power and output power is connected to the circuit breaker panel Caution This equipment employs electrical voltage and amperage levels which may be considered an electrical hazard Care should be exercised to assure that only qualified personnel are allowed to install operate maintain or otherwise come in conta...

Page 27: ...r wires and measure the voltage between the input return connector RTN and the chassis ground again to verify that the voltage is less than 2 0 Vdc 5 4 Alarm Contact Test Following application of power test the operation of the alarm relay contacts With all circuit breakers closed the alarm relay terminals should provide an open circuit between the common C terminal and the normally open NO termin...

Page 28: ...loth Care should be taken to not damage the circuit breakers or any wiring 7 3 Adjustments No adjustments in the field are indicated or required If a circuit is not operating properly contact ADC customer assistance see Section 8 Customer Information and Assistance 7 4 Power On LED Replacement The circuit breaker power on indicator LEDs may be replaced as follows 1 Pull the LED out slowly from the...

Page 29: ... top of the circuit breaker is released from the panel 4 Hold the top edge of the circuit breaker to keep the circuit breaker from snapping back into the panel when the screwdriver is withdrawn from the slot 5 Insert a flat bladed screwdriver into the slot below the circuit breaker 6 Push down and forward on the lower circuit breaker lock tab until the bottom of the circuit breaker is released fro...

Page 30: ... rear side of the circuit breaker as shown in Figure 19 9 Connect the power and load wires to the specified terminals on the rear side of the replacement circuit breaker see Figure 19 Note that with the circuit breaker oriented as shown the white load wire connects to the top terminal and the black power wire connects to the bottom LINE terminal 17340 A 1 INSERT SCREWDRIVER INTO SLOT AND DEPRESS T...

Page 31: ...the panel and push inward until it locks into place 12 Reconnect the power to the power bus Figure 19 Circuit Breaker Wiring Connections Note Do not connect any wires to the center terminal on the circuit breaker LINE LOAD WHITE POWER BLACK BREAKER ALARM CONNECTIONS LOCKING TAB LOCKING TAB 17339 A NOT USED FRONT VIEW SIDE VIEW TO FACILITATE TERMINAL REMOVAL USE A NEEDLE NOSE PLIERS TO GRIP EACH TE...

Page 32: ...ension 73475 Wireless Extension 73476 ASIA PACIFIC Sales Administration 65 6294 9948 Technical Assistance 65 6393 0739 ELSEWHERE Sales Administration 1 952 938 8080 Technical Assistance 1 952 917 3475 Italy 0800 782374 PRODUCT INFORMATION AND TECHNICAL ASSISTANCE Contents herein are current as of the date of publication ADC reserves the right to change the contents without prior notice In no event...

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