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MAINTENANCE

COMMISSIONING

15

 

2.  Vent the system.

3.  Once  you  have  vented  the  system,  return  the  pressure  to  the 

static pressure plus 0.5 bar.

 

Height of the heating system:

 

• 10 m 

 heating circuit pressure = 1.5 bar

 

• 15 m 

➠ 

heating circuit pressure = 2 bar

USING THE BOILER FOR THE FIRST TIME

 

1.  Check the fuel oil supply connection and ensure that it is free 

from leaks.

2.  Check the electrical connection to the boiler and the boiler room 

ventilation, and ensure that the flue gas discharge pipes and the 
burner chamber plate are properly gas tight.

3.  Set the boiler thermostat to between 60° and 90°C.
4.  Place the Summer/Winter switch to the required position.
5.  Place the main switch to “ON”.
6.  Carry out the necessary venting operations, measurements and 

settings.

RECOMMENDATION

It  is  compulsory  to  have  the  boiler  serviced  once  a  year.  Boiler 
servicing and checking must be carried out by a qualified engineer.

MAINTAINING THE BOILER

1.  Isolate the boiler from the electrical supply at the switch on the 

external control box and close the fuel oil supply valve.

2.  Place the main switch on the control panel to “OFF” 

(except for the 

N-Mini).

3.  Remove the boiler front panel (1) 

(except for the N-Mini).

4.  Loosen  the  two  nuts  or  locking  clamps  for  the  N-Mini  to  open  the 

burner chamber plate (2).

5.  Remove the insulating brick 

(for the N-Mini only).

6.  Remove the stainless-steel turbulators (3).
7.  Brush  the  flue  ways,  clean  the  chamber  and  vacuum  up  any  soot 

deposits.

8.  Check the insulation of the burner chamber plate (4).
9.  Before reassembling, clean the burner combustion head (5).
10.  Check  that  the  thermostats  and  safety  valves  are  working 

correctly.

14

MAINTENANCE OF SAFETY EQUIPMENT

-  Check  that  all  thermostats  and  safety  devicesoperate  correctly:  the 

boiler thermostat and the manual reset high-limit thermostat (103°C).

-  Check the heating circuit safety valves.

DRAINING THE BOILER

The water draining from the drain cock is
very hot and can cause serious burns.
Keep all persons away from running
hot water.

Draining the heating circuit 

(fig. 20)

1.  Place the main switch on the control panel to “OFF”, isolate the 

boiler from the electrical power supply at the switch in the external 
control box.

2.  Close the isolating valves (8) in the heating circuit.
3.  Connect a flexible tube to the drain cock (9).
4.  Open the drain cock (9) to drain the heating circuit.

D A N G E R

HOT

FILLING THE HEATING CIRCUIT

 

  IMPORTANT

  If  your “N”  boiler  is  connected  to  an  ACV  tank,  it  is 

essential  to  fill  the  domestic  water  circuit  before  the 
heating circuit.

1.  Open valves 5 and 8 to fill the heating circuit and make sure the 

pressure does not exceed 2 bars.

9

5

6

2

1

3

8

8

4

7

fig. 20

fig. 21

1

2

3

5

4

Summary of Contents for Compact N1

Page 1: ...excellence in hot water Installation operating and maintenance Instructions N Mini N 1 N 2 N 3 07 09 2004 66401000 ...

Page 2: ......

Page 3: ...6 Boiler room 6 Chimney connections 6 Fuel oil supply 6 Heating connection 7 Hot water connection 7 Electrical connections 8 Control kit 9 N NHR INSTALLATION WITH ACV CONTROL 10 BURNER CHARACTERISTICS 12 Description of the burner 12 Factory settings parameters 13 Burner dimension 13 COMMISSIONING 14 Filling the hot water and heating circuits 14 Using the boiler for the first time 14 MAINTENANCE 14...

Page 4: ...uct must be installed and serviced by qualified engineers in accordance with the regulations in force ACV declines all liability for any damage caused as a result of incorrect installation or in the event of the use of appliances or accessories that are not specified by ACV Failure to follow the instructions describing the test operations and procedures may cause injury to persons or risks of envi...

Page 5: ...ess the re start key with a pen or an object with a similar sharp point Replace the cover If the fault persists turn off the boiler and call a technician Pump operation The pump is controlled by a reset high limit thermostat which is located at the rear of the boiler This is pre set at 45 C When the boiler starts up it delays the activation of the boiler pump thereby preventing any risk of corrosi...

Page 6: ... pump This prevents any risk of corrosion in the combustion chamber Generation of domestic hot water Boiler N can be combined with the NHR tank 110 L superimposed with the boiler or with any other ACV tank DESIGN CHARACTERISTICS Outer body The outer body which holds the primary water is made from STW 22 heavy gauge steel Flue ways The boiler s flue ways can be accessed from the front and include a...

Page 7: ...rature Maximum temperature 90 C if the boiler is connected to a domestic hot water production tank DOMESTIC HOT WATER PERFORMANCE N NHR 110 L N 1 N 2 Operating conditions at 85 C Peak flow at 45 C ΔT 35 C L 10 236 236 Peak flow at 60 C ΔT 50 C L 10 145 145 GENERAL CHARACTERISTICS N Mini N 1 N 2 N 3 Input kW 18 4 22 0 28 0 30 4 40 0 40 0 57 0 Output kW 16 6 20 0 25 0 27 0 35 7 36 5 51 0 Pressure lo...

Page 8: ...iameter of the boiler s chimney reducer Chimney connector type B23 fig 6 The chimney must be connected to the boiler by means of a metal pipe rising at an angle from the boiler to the chimney A chimney connector is required fig 6 Boiler ventilation and B23 chimney connector Important note The above table is shown by way of indication only as regulations vary from country to country The high output...

Page 9: ...CONNECTION Pressure reducing valve If the mains water pressure exceeds 6 bar a pressure reducing valve calibrated to 4 5 bar must be installed Safety group The safety group of the water tank must be approved by ACV and calibrated to 7 bar the group s valve discharge must be connected to the drain Hot water expansion vessel Installing a hot water expansion vessel will prevent any risk of excess pre...

Page 10: ... present water tank must be provided with a separate earth The boiler must be isolated from the electrical supply before any work is carried out on it Electrical wiring of N boilers 1 Main switch 2 Summer Winter switch Thermal reset high limit thermostat 95 C 3 Control thermostat 60 90 C 4 Manual reset high limit thermostat 103 C max 5 Minimum thermostat 45 C T O D 6 Pump optional 7 Room thermosta...

Page 11: ...otor for 3 way valves QAC 32 Outdoor sensor Wall mounted case ACV 13 connecting wiring case SQK 349 servomotor SQK 349 electromechanical servomotor for 3 way valves Boiler Control BC 01 This control box is used to connect a single or dualfuel boiler to a heating system boiler without hotwater priority Boiler Control BC 03 The Boiler Control BC 03 controls a heating system boiler without domestic h...

Page 12: ...hermostat 2 Heating pump 3 3 way power operated valves 4 Boiler burner 5 NHR 110 L boiler 6 Electrical supply fig 13 Installation with 1 pump and one 3 way power operated valve BC 01 or BC 03 1 2 5 3 fig 12 Installation with two pumps BC 01 or BC 03 1 3 5 4 4 2 ...

Page 13: ...30 V 50Hz 1 3 4 11 8 9 6 5 7 t t 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 L1 T1 N T2 S3 Electrical connection of BC 01 with 2 pump 1 3 5 4 2 6 C T8 T6 T7 B5 T8 T6 T7 B5 230 V 50Hz 1 3 4 11 8 9 6 5 7 t t 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 L1 T1 N T2 S3 Electrical connection of BC 01 with one 3 way motorised mixer valve 1 pump 1 3 5 4 2 6 ...

Page 14: ...suspension system A special key is provided with the burner for any maintenance work needed The burner air pressure adapts to the pressure in the combustion chamber An automatic stop check valve stops the airflow when the boiler is turned off preventing it from cooling Silent and very reliable operation Adapts to the depth of the boiler with the adjustable nozzle clamp Three air regulation points ...

Page 15: ... pressure bar 13 5 10 5 10 Flue gas index 0 6 0 6 0 6 Louver regulation 3 4 5 4 Combustion head regulation 2 1 2 Weight Kg 12 12 12 fig 14 Electrode distance fig 15 Combustion head adjuster screw fig 16 Air flow adjuster screw fine tuning fig 17 fig 19 fig 18 BURNER DIMENSION A mm B mm C mm D mm E mm F mm G Ø mm L Ø mm LK Ø mm BM R 31 240 270 215 280 60 130 M 8 80 85 140 165 BM R 51 240 270 215 28...

Page 16: ...for the N Mini to open the burner chamber plate 2 5 Remove the insulating brick for the N Mini only 6 Remove the stainless steel turbulators 3 7 Brush the flue ways clean the chamber and vacuum up any soot deposits 8 Check the insulation of the burner chamber plate 4 9 Before reassembling clean the burner combustion head 5 10 Check that the thermostats and safety valves are working correctly 14 MA...

Page 17: ... 47405252 47405252 47405252 B10 Probe attachment spring 47438008 47438008 47438008 47438008 B11 Turbulators 50423098 50423097 50423097 50423098 B12 H D P E handle 49410280 49410280 49410280 B13 Flame inspection window 50423008 50423008 50423008 50423008 B14 Grommet 54428001 54428001 54428001 54428001 B15 Brass pocket Ø 1 2 L 100 mm 63438001 63438001 63438001 63438001 B16 Control panel self adhesiv...

Page 18: ...il pressure Comments Name and signature SERVICE NOTES Installation date CO2 max load Flue gas T Efficiency Fuel oil pressure Comments Name and signature Installation date CO2 max load Flue gas T Efficiency Fuel oil pressure Comments Name and signature Installation date CO2 max load Flue gas T Efficiency Fuel oil pressure Comments Name and signature Installation date CO2 max load Flue gas T Efficie...

Page 19: ......

Page 20: ... USA TEL 1 856 228 8881 FAX 1 856 228 3584 E MAIL sales triangletube com excellence in hot water www acv world com ARGENTINA TECNOPRACTICA ALFEREZ BOUCHARD 4857 1605 CARAPACHAY BUENOS AIRES TEL 54 11 47 65 33 35 FAX 54 11 47 65 43 07 E MAIL jchas tecnopractica com AUSTRALIA HUNT HEATING PTY LTD 10 GARDEN BOULEVARD 3172 VICTORIA AUSTRALIA TEL 61 3 9558 7077 FAX 61 3 9558 7027 E MAIL enquiries hunth...

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