ActronAir CRV290T Installation And Commissioning Manual Download Page 17

Installation and Commissioning Guide

Variable Capacity Commercial

 

17

Installation and Commissioning Guide - Split Ducted Variable Capacity Commercial Outdoor Unit

Doc. No.0525-066  Ver. 6  221012

NITRO 
REGULATOR
SET TO 2 L/S

N

I

T
R

O

G

E

N

LIQUID

PIPE

A

BRAZE JOINTS

GAS PIPE

DETAIL A

OPEN PIPE

Rubber bung

into pipe opening

to create seal

Installing interconnecting pipe work to indoor, nitrogen bleed procedure (First fi t or rough in stage only)

1.  Run interconnecting pipe work from condenser location to evaporator.
2.  Release pressure in evaporator and remove caps. 
3.  Fit copper tube into tail, set nitro bottle and regulator up at condenser end of pipe work.
4.   Fit nitrogen line into liquid line with rubber bung to seal the connection. The seal will prevent air being sucked into 

pipe work.

5.  Leave suction line open, set nitro regulator for nitrogen to fl ow through pipe work at 2 l/s fl ow rate @20kPa.
6.  Braze required joints as quick as possible.   See Diagram Above.

Installing interconnecting pipe work to outdoor, nitrogen bleed procedure (First fi t or rough in stage only)

1.  Starting with circuit 1 system, remove piping caps from the condenser and fi t pipe work into tails.
2.  Fit nitro hose onto suction ball valve and fi t open hose onto liquid line post valve.
3.  Set nitrogen regulator to 2 l/s fl ow rate through pipe work and evaporator. 
4.  Braze remaining joints as quick as possible.
5.  Allow the brazed joints to cool and conduct leak test in the connections.

Summary of Contents for CRV290T

Page 1: ...ore installing or operating your air conditioning unit IMPORTANT NOTE Please read this manual carefully before installing or operating your air conditioning unit That s better That s Actron Variable C...

Page 2: ...13 Wiring Connections 25 13 01 LC7 2 Wall Control Wiring Connections 25 13 02 NEO Wall Control Wiring Connections 25 13 03 LM RS 2 Optional Sensor Wiring Connections 26 13 04 AERSS Optional Duct Sens...

Page 3: ...sioning Guide Split Ducted Variable Capacity Commercial Outdoor Unit Doc No 0525 066 Ver 6 221012 17 Indoor Fan Table and Fan Curve 43 17 01 EVA290T 43 17 06 EVA330T 45 18 Refrigerant Charging 47 19 M...

Page 4: ...um efficiency your air conditioning unit will deliver just the right amount of cooling or heating capacity you demand Even in extreme conditions the unit will still supply the required demand at peak...

Page 5: ...tructions Only licensed HVAC technicians should install and service this air conditioning equipment Improper service or alteration by an unqualified technician could result in significant and major da...

Page 6: ...ts Never release refrigerant to the atmosphere It is an offence in Australia to do so Always recover recycle and reuse refrigerants When removing from the system properly contain and identify refriger...

Page 7: ...turn air location Ensure sufficient spaces are allocated for these purposes Refer connection and location of condensate drain in the unit drawing and dimensions section of this manual Wiring connectio...

Page 8: ...ISCHARGE MUFFLER LP SWITCH HP SWITCH ACCUMULATOR REVERSING VALVE FANS LP SENSOR HP SENSOR BALL VALVE OUTDOOR UNIT ELECTRICAL PANEL OVERVIEW FANSPEED CAPACITOR S EVAP MAINS OUTPUT TERMINAL BLOCKS EARTH...

Page 9: ...0mm between the units or between the unit and the outside perimeter is available 3 Minimum service access areas and spaces for airflow clearances are responsibilities of the installer ActronAir will n...

Page 10: ...l 06 02 Minimum Service Access Areas and Airflow Clearances HEIGHT CLEARANCE FOR ALL UNITS 1500mm COMP OUTDOOR COIL 800 mm SERVICE CLEARANCE COMPRESSOR AND ELECTRICALS 750 mm SERVICE ACCESS AIRFLOW CL...

Page 11: ...ds to prevent damage to the unit Equipment Required For Crane Lifting 1 1 x shackle 2 2 x nylon slings 3 Spreader bars NOTE Refer to Unit Dimension and Weight section for unit weight before selecting...

Page 12: ...t drawing dimensions section PROCEDURE 1 To move the unit around with a forklift insert the fork tines through the pallet as shown in Fig 2 2 Only fork the unit through compressor end or side of the u...

Page 13: ...access panel This must be disconnected first to fully remove the access panel You must re connect the earth cable when re assembling the access panel Live electrical within enclosure Isolate electric...

Page 14: ...m must be evacuated thoroughly to 500 microns see evacuation procedure The system must always be charged with R 410A refrigerant in liquid state Never allow R 410A refrigerant to vent into the atmosph...

Page 15: ...When it is required to install other refrigeration devices such as refrigerant drier solenoid valve and the like include the equivalent straight pipe length of the device in the calculation of total e...

Page 16: ...door Model EVA290T 330T Equivalent Pipe Length Range metres 0 60 Maximum Vertical Height Differential metres 20 Field Pipe Size Liquid Line mm inch 15 88 5 8 Gas Line mm inch 28 58 1 1 8 Outdoor Pipe...

Page 17: ...e and regulator up at condenser end of pipe work 4 Fit nitrogen line into liquid line with rubber bung to seal the connection The seal will prevent air being sucked into pipe work 5 Leave suction line...

Page 18: ...n air reacts with the compressor oil and can lead to faults such as compressor failure N I T R O G E N See Diagram Below To Indoor Unit BRAZE JOINTS To Indoor Unit DETAIL A NITROGEN HOSE A NITROGEN HO...

Page 19: ...o ensure correct electrical connection are satisfied Supply and Power Requirements Procedure It is the installer s responsibility to provide power supply wiring to the mains supply terminal strip of t...

Page 20: ...BLE 400 VAC Three Phase Neutral Earth 50Hz DATA CABLE TO WALL CONTROL Cat5E UTP AWG 24 Data Cable EXTRA LOW VOLTAGE DATA CONTROL WIRING 2 Core 1 Pair Twisted Pair 7 0 30 0 5mm2 Shielded Data Cable 4 3...

Page 21: ...able colours used for the Data Terminal in Outdoor Unit match the Data Terminal in Indoor unit Outdoor Unit Data Terminal Green Plug Terminal A White Wire Terminal B Black Wire Terminal G Shield Wire...

Page 22: ...ian New Zealand Wiring Rules for more details 12 Maximum Cable Lengths 12 01 Wall Controller Options Maximum of three 3 wall controllers in below combinations is allowed on unit See below table Combin...

Page 23: ...ir Twisted Pair 7 0 30 0 5mm2 Shielded Data Cable 5 NEO SENSE OPTIONAL 4 INDOOR UNIT DATA CONTROL CABLE 3 LM RS 2 OPTIONAL AERSS OPTIONAL 2a NEO WALL CONTROLLER 1 OPTIONAL 2b NEO WALL CONTROLLER 2 OPT...

Page 24: ...individual unit wiring diagram for complete wiring connection details Long runs beside Mains cables or TV antenna cables should be avoided where possible Item Description Maximum Cable Length 1 to 4 O...

Page 25: ...ontrol Wiring Connections NOTE Two Ferrite Clips if supplied are to be placed 200mm and 400mm from the NEO controller 13 02 01 NEO RJ45 Wiring 13 02 02 NEO Hard Wiring WALL CONTROL WALL CONTROLLER 12V...

Page 26: ...E ANY UNUSED PAIRS TO ENSURE NO WIRING IS LEFT EXPOSED REMOTE SENSOR WIRING PAIR 1 BLUE BLUE WHITE PAIR 2 ORANGE ORANGE WHITE NOT USED PAIR 3 GREEN GREEN WHITE NOT USED PAIR 4 BROWN BROWN WHITE 13 04...

Page 27: ...ng diagram provided with the unit DEMAND RESPONSE ENABLING DEVICE CIRCUIT DIAGRAM ODU CPU BOARD DEMAND RESPONSE MANAGEMENT DEMAND RESPONSE ENABLING DEVICE DRED AS4755 COMPLIANT DEVICE OPTIONAL DRED VO...

Page 28: ...ing HtSt HotStart On Off SoFt no Soft Start not enabled default YES Soft Start enabled run no Indoor Fan and Compressor default YES Compressor only odFs Hi High Start up Speed default Lo Low Start up...

Page 29: ...mised functions not included in the existing software or logic in the Outdoor Board but still retaining the safety logic To do this CtrS on the Outdoor Board must be set to Ct 4 14 04 Configuring Indo...

Page 30: ...ed Setting If required adjust the REDUCED AIRFLOW Setting EXIT Service Menu Enter Service Menu Select Menu 03 If required adjust the MED PWM of 3 Speed Setting If required adjust the MED RPM of 3 Spee...

Page 31: ...cted Either adjust the PWM or accept the default setting 6 Display shows LOW MED HIGH 3 and FAN With LOW blinking to signify current LOW PWM settings for 3 speed fan Press the or buttons to adjust the...

Page 32: ...nd low range limits Refer to Section 15 for more details Option 3 Third Party Control 0 10V Fan 1 On the Outdoor Board set Control Source to Third Party Using the MENU and the ENTER buttons navigate t...

Page 33: ...7 2 Wall Control 1 Press and hold the REPEAT and the TIMER buttons for 3 seconds then release to enter Service Menu The display will show the Service Menu 01 2 Press the or buttons to scroll to Servic...

Page 34: ...s to enter the Reduced Airflow Settings 4 Press the or buttons to select the desired indoor fan PWM then press the PROG button to accept The available range is from 20 to 100 OFF means that this funct...

Page 35: ...nit CPU Board 1 Using the MENU and the ENTER buttons navigate to SEt Settings iduS Indoor Settings FiL Filter 2 Keep pressing the MENU button to select the desired filter notification alarm time is sh...

Page 36: ...select the desired opening in voltage By default this is set to 0 damper closed Adjustable setting is from 0 to 10V Note that in LED 7 segment display 10 0V will show 100 3 Press ENTER to confirm the...

Page 37: ...NU to navigate to YES By default this is set to no 14 04 09 Run and Fault Indication Output Run Output is configurable to indicate that the unit is running There are two configurations in which this c...

Page 38: ...12V 0 10V 12V COM COM A A A S1 0 10V 0 10V B B B COM COM COM G G G S2 COIL TEMP DISPLAY PWR 0 10V 0 10V 0 10V FAN2 OUT 0 10V FAN1 OUT COM COM NC NO COM COM 1 COM 2 COM 3 12VDC POWER IN V V ZONE MASTE...

Page 39: ...2V COM DRM3 COMP DRM2 FAN DRM1 HEAT COIL TEMP LQD HEAT LQD COOL B PWR PROG EXV 0 10V INPUT G OFF ON 1 2 3 4 5 6 7 8 STANDARD DIP SWITCH SETTINGS 0 10V INPUT 0 10V INPUT COM 3RD PARTY INDOOR FAN 3RD PA...

Page 40: ...2 COM 3 12VDC POWER IN V V ZONE MASTER SECONDARY OFF ON INTERNAL FAN SPEED 1 2 3 4 5 6 7 8 STANDARD DIP SWITCH SETTINGS MANUAL FAN SPEED POT ADJUST OPTIONAL OUTSIDE AIR DAMPER CONTROL OUTPUT OPTIONAL...

Page 41: ...COM 0 10VDC ID FAN INPUT 0 10V COM AUX IN Input DC Output Fan Status 0 0 V to 0 99 V 0 Off 1 0 V to 1 49 V 0 or 20 Off or On 1 5 V to 9 5 V 20 to 100 On 9 5 V to 10 V 100 On Fan Compressor and Reversi...

Page 42: ...ired press MENU to navigate to YES 16 06 Remote ON OFF To activate the unit must be wired as illustrated below This will enable unit to be turned ON and OFF from the Outdoor board TURNING THE SYSTEM O...

Page 43: ...70 1000 75 1163 79 1316 88 1497 NOTES Reduced fan airflow is the airflow during compressor OFF operation optional feature W Indoor Fan Power Watts PWM Pulse Width Modulation Setting PWM Adjustable th...

Page 44: ...Pa 4 0 P W M APPLICATION RANGE 52 PWM 50 150 250 100 200 300 0 1200 1800 1750 1700 3 5 P W M 3 0 P W M 4 5 P W M 5 0 P W M 5 5 P W M 6 0 P W M 6 5 P W M 7 0 P W M 7 5 P W M 8 0 P W M 8 5 P W M 9 0 P W...

Page 45: ...375 36 449 41 585 46 727 52 845 1150 31 308 35 402 39 503 43 618 48 764 55 887 1200 33 335 37 431 41 536 46 678 50 794 57 929 1250 35 361 39 457 44 594 48 708 52 832 60 969 1300 37 387 42 513 46 623 5...

Page 46: ...to the moisture content in the air 9 All data provided does not include filters Please review filter manufacturer for application 10 2 5 m s face velocity point will occur at 2150 l s AIRFLOW l s Nom...

Page 47: ...ny system can be opened to atmosphere is 15 minutes REFRIGERANT CHARGE DETAILS R 410A Model Refrigerant Charge g Pre charged Length m Additional Refrigerant per Charge g m Field Fipe Sizing mm Liq Gas...

Page 48: ...ling SCT LLT 3 If subcooling is within the range see charging table there is no need to add remove refrigerant If subcooling is lower than minimum the system is undercharged it is necessary to add ref...

Page 49: ...Pa Temp o C Pressure KPa Temp o C Pressure KPa Temp o C Pressure KPa 60 34 4 28 194 9 4 805 9 36 2090 7 59 30 7 27 206 9 5 834 1 37 2145 5 58 26 8 26 219 2 6 862 9 38 2201 3 57 22 8 25 231 9 7 892 6 3...

Page 50: ...wear loose clothing and any jewellery when working near the fans Wear PPE whenever performing any maintenance procedures Observe all necessary procedures when working on a confined space WARNING Hazar...

Page 51: ...ve Ensure consideration is given to the possibility of water entering the electrical compartments during cleaning of the condenser coil Coil Cleaning Procedures Coil Cleaning Procedures Disconnect pow...

Page 52: ...Wax panels Repair re paint where required Insulation Visual check for insulation conditions Repair replace insulation material Fan Visual check for run out of balance and dust attached Clean off dust...

Page 53: ...t Exchanger Check for clogging by dust Check for leaks damage Clean air inlet side as necessary Straighten any bent fins using fins comb Condensate Drain Line if available Check for obstructions and f...

Page 54: ...2 Supply Air Temperature C C Supply Air Temperature C C Return Air Temperature C C Return Air Temperature C C Suction Temperature C C Suction Temperature C C Discharge Temperature C C Discharge Temper...

Page 55: ...THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 56: ...6 221012 Copyright 2019 Actron Engineering Pty Limited ABN 34 002767240 Registered Trade Marks of Actron Engineering Pty Limited ActronAir is constantly seeking ways to improve the design of its prod...

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