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18

Component Testing Procedures 

Component Testing Procedures 

 

 

To avoid risk of electrical shock, personal injury  or death; disconnect power to oven and discharge capacitor  
before servicing, unless testing requires power. 

 
 

 

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Thermal cutout 

Disconnect all wires from TCO. 

Measure resistance across terminals. 
Cavity TCO ................................................................ 
 
Magnetron TCO ...................................................... 

 

 
 
Opens at  100ºC (212ºF) 
 
Closed at  60ºC (140ºF) and  
Opens at  160ºC (320ºF) 

 

 

Diode 

Discharge Capacitor

 

 
Remove diode lead from capacitor and 
connect ohmmeter. 
 
Reverse leads for second test. 

Infinite resistance should be 
measured in one direction and 50K

 

or more in the opposite direction. 
 

NOTE:

 Ohmmeter must contain a 

battery of 6 volts minimum. 

 

 

Capacitor 

Discharge Capacitor

 

 
Remove wires from capacitor terminals 
and connect ohmmeter, set on highest 
resistance scale to terminals. 
 
 
Also check between each terminal and 
capacitor case. 

 
 
Between Terminals: Meter should 
momentarily deflect towards zero 
then return to over 5 M

. If no 

deflection occurs, or if continuous 
deflection occurs, replace capacitor. 
 
Terminal to Case: Infinite resistance 

 

 

Magnetron 

Discharge Capacitor

 

 
Remove wires from magnetron and 
connect ohmmeter to terminals. Also 
check between each terminal and 
ground. 

Between Terminals: Less than 1 

 

 
Each terminal to ground measures 
Infinite resistance. 

Note:

 This test is not conclusive. If 

oven does not heat and all other 
components test good replace the 
magnetron and retest. 

 

 

Blower motor 

Remove all wires from motor. 

 
Measure resistance across coil ...........................  

 
 
Approximately 160 

 

 

 

Stirrer motor 

Remove all wires from motor. 

 
Measure resistance across terminals ................  

 
 
Approximately 14.7K 

 

 

 

Secondary

Filament

Primary

 

Transformer 

 

Discharge Capacitor 

Remove all wires from terminals. 
 
Measure resistance from: 

Primary ..................................................................... 
Filament .....................................................................

 

 

Secondary to Ground screw on 
transformer stack .................................

  

 
 
 
 
Less than <1 

 

Less than <1 

 

 
Approximately 110 

 

 

Lamp and receptacle 

Test continuity of receptacle terminals.        

Indicates continuity with bulb 

installed. 

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ntinuity 

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WARNING

Summary of Contents for RCS511DSE

Page 1: ...1 Service Training Manual RCS Models RCS 50 Hz September 2012 16400021 ...

Page 2: ...Installation 7 Quick Start Reference Guide Electronic Mechanical Dial 9 Quick Start Reference Guide Electronic Control 10 11 Components Location 12 16 Performance Testing Procedures 17 0 1 23 453 6 768 Troubleshooting 20 21 Schematic Wiring Diagrams 22 ...

Page 3: ...n ITISTHETECHNICIANSRESPONSIBLITYTOREVIEWALL APPROPRIATESERVICEINFORMATIONBEFOREBEGINNINGREPAIRS WARNING Toavoidriskofseverepersonalinjuryordeath disconnectpowerbeforeworking servicingonappliancetoavoid electrical shock Tolocateanauthorizedservicerpleasecontact ComServ Support Center Web Site Telephone Number WWW ACPSOLUTIONS COM E Mail commercialservice acpsolutions com 1 866 426 2621 or 319 368 ...

Page 4: ...icer is to cease repair and contacttheACPComServ Department immediatelyforfurtherdirection ACP willcontacttheproperGovernment Agency upon verification of the test results 1 Always operate the unit from an adequately grounded outlet Do not operate on a two wire extension cord 2 Beforeservicingtheunit ifunitisoperable perform themicrowaveleakagetest 3 Theovenshouldneverbeoperatedifthedoordoes not fi...

Page 5: ...d in this manual Do not use corrosive chemicals or vapors in this equipment This type K 4 1 4 L ML or dry food It is not designed for industrial or laboratory use 7 As with any equipment CLOSE SUPERVISION is necessary when used by CHILDREN 4 3 1 35 1 E7N K this owners manual 9 DO NOT heat baby bottles in oven 10 Baby food jars shall be open when heated and contents stirred or shaken before consump...

Page 6: ...nsil into the container 1 Do not deep fat fry in oven Fat could overheat and be hazardous to handle 2 Do not cook or reheat eggs in shell or with an unbroken yolk using microwave energy Pressure may build up and erupt Pierce yolk with fork or knife before cooking 3 Pierce skin of potatoes tomatoes and similar foods before cooking with microwave energy When skin is pierced steam escapes evenly 4 Do...

Page 7: ... as pizza oven or deep fat fryer This could cause microwave oven to operate improperly and could shorten life of electrical parts S 9 M 3 35 3 E P K 3 cleaning S T 5 3 53K Oven Clearances A For North American UL CSA models allow at least 2 5 1 cm of clearance around top of oven For International 50 Hz models allow at least 12 30 cm K 3 3 5 4 K 23 3 3 V P 3 5 4 oven cools electrical components With...

Page 8: ...Schuko Power Output Nominal microwave energy IEC705 1000 W Minimum temperature rise 5 C 10 F Operating Frequency 2450 MHz Power Consumption Cook Condition Microwave 1550 W Dimensions Cabinet Width 22 560 Height 13 349 Depth 68X YN BZ Cavity Dimensions Width 14 X Y Z Height 216 Depth 6 X Y 6Z Weight Crated 47 lbs 21 3 kg Uncrated N6 Y6 M1 Z ...

Page 9: ... To set cooking time to zero turn knob counterclockwise to 0 or cycle door open and closed C A B 0 1 15 15 30 30 45 45 2 00 1 00 2 00 30 15 45 1 30 2 30 2 3 4 5 6 7 8 9 10 Menu Guide 20 50 70 100 20 70 100 50 Changing Timer Option Timer resetting to zero can be set at any time to pause current cook time and power level when door is opened To change this option follow the step below With door open ...

Page 10: ...ramming To change the cooking factor 1 Open oven door 2 Press and hold pad 1 for approximately 5 seconds 3 Press pad to be reprogrammed 4 Press the X2 pad 5 Press a numbered pad to change the cooking factor 7 J 0 1 0 1 2 10 to 100 7 8 40 IKL 7 M N 3 4 0 cooking factor to 50 6 Press START pad to save changes X2 Pad 1 Open oven door and place food in oven Close door 2 Press X2 pad 3 Press desired pr...

Page 11: ...me to high 3 Key Beep OP 30 OP 31 Prevents beep when pad is pressed Allows beep when pad is pressed 4 Active Display OP 40 OP 41 OP 42 OP 43 15 seconds after oven door is opened keyboard disabled 30 seconds after oven door is opened keyboard disabled 1 minute after oven door is opened keyboard disabled 2 minutes after oven door is opened keyboard disabled 5 On the Fly Cooking OP 50 OP 51 Prevents ...

Page 12: ...IRE 2 7 56002014 MAGNETRON 1 8 54127038 THERMAL CUTOUT MAG 1 9 54116025 SCREW 2 10 54127064 SCREW 1 11 54127061 SCREW 4 12 54127016 CAPACITOR 1 15 1 13 54127001 BASEPAN ASSY 1 14 54127013 TRANSFORMER HV 1 15 54127064 SCREW 3 16 54127061 SCREW 2 17 54127029 HINGE LOWER 1 18 54127018 TRAY CERAMIC 1 19 54127045 WRAPPER 1 20 54127064 SCREW 4 21 54127044 HARNESS MAIN 1 22 53002067 BRACKET CAPACITOR 1 2...

Page 13: ...4 54116017 SCREW 2 5 54116017 SCREW 1 6 54127052 INTERLOCK SWITCH ASSY 1 7 54116017 SCREW 1 8 54127050 POWER CORD 1 9 54116017 SCREW 1 10 54127040 BRKT INLET AIR 1 11 54127036 FUSE BLOCK FILTER ASSY 1 12 20034001 FUSE 1 13 54127065 SCREW 2 14 54127058 MOTOR BLOWER BLADE 1 15 56112070 BLADE FAN 1 16 54127059 BRKT BLOWER 1 Components Location Blower Interlock ...

Page 14: ... Control 1 2 3 5 6 4 7 Reference Part Number Description Quantity 1 54127053 KNOB 1 2 54127004 ESC TOUCH PANEL ASSY 1 3 54127054 BOARD LED 1 4 54127067 SCREW 5 5 54127034 BOARD HV LV 1 6 54127067 SCREW 4 7 54127032 HARNESS PCB 1 ...

Page 15: ...15 Components Location Electronic Control 1 2 3 Reference Part Number Description Quantity 1 54127005 ESC TOUCH PANEL ASSY 1 2 54127035 BOARD HV LV 1 3 54127067 SCREW 4 ...

Page 16: ... Reference Part Number Description Quantity 1 54127026 DOOR ASSY 1 2 14124068 KIT SPRING LATCH CHOKE COVER 1 3 14124069 KIT DOOR HANDLE 1 4 54127027 WINDOW INNER 1 5 54127028 HINGE UPPER 1 6 54127061 SCREW 2 7 54127064 SCREW 1 8 54127063 SCREW 2 ...

Page 17: ...rature should be approximately 60 F 16 C 2 Using the thermometer stir water for five to ten seconds measure and record the temperature T1 3 Place test container of water in the center of oven cavity and close door 4 Heat the water for a 33 second full power cycle NOTE Use a digital watch or a watch with a second hand for ovens with electromechanical timers 5 At end of the cycle remove test contain...

Page 18: ...d momentarily deflect towards zero then return to over 5 M Ω If no deflection occurs or if continuous deflection occurs replace capacitor Terminal to Case Infinite resistance Magnetron Discharge Capacitor Remove wires from magnetron and connect ohmmeter to terminals Also check between each terminal and ground Between Terminals Less than 1 Ω Each terminal to ground measures Infinite resistance Note...

Page 19: ...tor Terminals 3 4 Primary Terminals 1 2 Secondary Terminals 5 6 With door closed measure resistance from Monitor Terminals 3 4 Primary Terminals 1 2 Secondary Terminals 5 6 After verifying or replacing the module re connect wires to switch and check operation of monitor circuit before operating the oven Indicates continuity Infinite Ω Infinite Ω Infinite Ω Indicates continuity Indicates continuity...

Page 20: ... 8 4 50 5 3 50 3 5 4 7 64 9 0 12 3 4 56 7 58 50 7 80 5 6 7 612 8 4 50 5 5 3 50 3 5 4 7 64 9 0 12 3 3 5 4 7 64 6 4 61 6 9 0 12 3 4 56 65 4 8 A B C0 5 0 12 D 5 4 5 06 1 5 5E9 54 3 15 6 5 7 4 61 9 0 12 F6 54 D 3 4 1 5 5E G 61 D G 61 F6 54 D 0 12 3 4 1 5 5E 3 8 4 4 6 76 8 4 1 15 4 G 61 4 8 510 6 H7 E ...

Page 21: ... 4 1 23 4 8 8 4 2 8 6 4 8 4 4 4 4 8 4 6 46 8 4 2 8 6 4 8 4 4 2 6 A BC 8 4 8 6 4 2 8 8 2 2 8 8 4 D 6 4 6 4 8 4 3 4 2 8 4 8 2 1 3 8 4 4 2 6 24 EF 8 2 8 2 2 6 4 2 G EFHIF 6 4 4 8 4 02 42 8 8 4 8 8 J B 2 8 8 2 6 8 2 EF 4 8 4 02 42 8 8 4 8 8 K2 6 BBC 8 4 6 2 3 4 8 EF 4 8 4 8 8 82 2 23 8 4 4 L 1 MC N 8 8 82 G 42 4 2 8 4 2 2 2 2 8 4 4 4 4 MC 2 42 8 2 N 8 42 4 3 4 23 3 4 ...

Page 22: ...22 Schematic Wiring Diagram RCS511 ...

Page 23: ...23 Notes ...

Page 24: ...2012 ACP Inc Cedar Rapids Iowa 52404 Part No 16400021 Printed in U S A 09 12 www acpsolutions com ...

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