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OVEN PERFORMANCE TEST

 

 

 

All Amana and Menumaster microwave oven power outputs are rated using the IEC705 standards. Using the 
IEC705 test method requires precision measurements and equipment that is not practical to be performed in the 
field. Using the test shown below will indicate if the oven performance is satisfactory.

 

 

Test equipment required:

 

 

1000 ml test container and thermometer.

 

 

Digital watch / watch with a second hand for use on ovens with electromechanical timers.

 

Important Notes:

 

 

Low line voltage will cause low temperature rise / power output.

 

 

Ovens must be on a dedicated circuit, properly grounded, and polarized. Other equipment on the same 
circuit may cause a low temperature rise / power output.

 

 

This test and results are not a true IEC705 test procedures and are only intended to provide servicers with 
an easy means of determining if the microwave oven cooking output is correct.

 

Procedure

 

1.   Fill the test container to the 1000 ml line with cool tap water.

 

NOTE: 

Water temperature should be approximately 60

F / 16

C

 

2.   

Using the thermometer, stir water for five to ten seconds; measure, and record the temperature (T1).

 

3.  Place test container of water in the center of oven cavity and close door.

 

4.  Heat the water for a 33-second full power cycle.

 

 

 

NOTE: 

Use a digital watch or a watch with a second hand for ovens with electromechanical timers.

 

5.  At end of the cycle, remove test container. Using the thermometer, stir water for five to ten seconds and record 

temperature (T2).

 

6.  Subtract the starting water temperature (T1) from the ending water temperature (T2) to obtain the temperature 

rise (

T).

 

7.  If the temperature rise (

T) meets or exceeds the minimum, the test is complete. If the temperature rise (

T) 

fails to meet the minimum temperature rise, test the line voltage to verify it is correct. Then repeat steps 1 - 6 
making sure to change the water. If the temperature rise (

T) fails to meet the minimum temperature rise again 

the oven will require service.

 

 

Minimum Temperature Rise at Thirty (30) Seconds Run Time

 

 

∆T 

Cooking

 

(°F) 

Power Output

 

∆T 

Cooking

 

(°F) 

Power Output

 

∆T 

Cooking

 

(°C) 

Power Output

 

∆T 

Cooking

 

(°C) 

Power Output

 

10..................1000

 

20..................2000

 

5  ...............1000

 

11 ............2000

 

11..................1100

 

21..................2100

 

5.5 .............1100

 

11.5 .........2100

 

12..................1200

 

22..................2200

 

6.5 .............1200

 

12 ............2200

 

14..................1400

 

24..................2400

 

7.5 .............1400

 

13 ............2400

 

17..................1700

 

25..................2500

 

9.5 .............1700

 

13.5 .........2500

 

18..................1800

 

27..................2700

 

10 ..............1800

 

15 ............2700

 

19..................1900

 

30..................3000

 

10.5 ...........1900

 

16.5 .........3000

 

Summary of Contents for AOC5241

Page 1: ...ual Commercial Microwave Oven Style of oven handle may vary AOC5241 MOC5241 OC5241BK OC5241T1BK MOC5201 MOC5201J 50 Hz February 2016 MOC5200 MOC6200 OC24BKSA MOC5241I OC5241HJ MOC5201U 16400008 Rev 2 February 2016 ...

Page 2: ...RTANT INFORMATION 1 IMPORTANT SAFETY INFORMATION 2 5 Oven Specifications 6 Oven Construction 7 11 Oven Performance Test 12 Component Test Procedures 13 16 Troubleshooting Chart 17 18 Wiring Diagram 19 Schematic Diagram 20 ii ...

Page 3: ...on IT IS THE TECHNICIANS RESPONSIBLITY TO REVIEW ALL APPROPRIATE SERVICE INFORMATION BEFORE BEGINNING REPAIRS Tolocate an authorized servicerpleasecontact ComServ Support Center Web Site Telephone Number WWW ACPSOLUTIONS COM 1 866 426 2621 or319 368 8195 E Mail commercialservice acpsolutions com RecognizeSafetySymbols Words andLabels DANGER Immediatehazardswhich WILL resultinseverepersonalinjuryor...

Page 4: ... the high voltage area of the equipmentcompartment Sometypesof failures will leave a charge in these capacitors and the dischargecouldcauseareflexactionwhichcould makeyouinjureyourself 7 Always remember that in the area of the transformer there is HIGH VOLTAGE When the unitisoperatingkeepthisareaclearandfreeof anythingwhichcouldpossiblycauseanarcor ground etc 8 Do not for any reason defeat the int...

Page 5: ...rder to avoid burns 11 DO NOT operate this equipment if it has a damaged cord or plug if it is not working properly or if it has been damaged or dropped 12 This equipment including power cord must be serviced ONLY by qualified service personnel Special tools are required to service equipment Contact nearest authorized service facility for examination repair oradjustment 13 DO NOT cover or block lo...

Page 6: ...ion consult physician or pacemaker manufacturer about effects of microwave energy onpacemaker 14 An authorized servicer MUST inspect equipment annually Record all inspections and repairs for future use SAVE THESE INSTRUCTIONS CAUTION WARNING Liquids such as water coffee or tea are able to be overheated beyond the boiling point without appearing to be boiling due to surface tension of the liquid Vi...

Page 7: ...ongtobecutofforremoved Itisthepersonalresponsibilityoftheconsumerto contactaqualifiedelectricianandhaveproperly groundedthreeprongwallreceptacleinstalledin accordancewithappropriateelectricalcodes WARNING Toavoidriskofelectricalshock injuryordeath make sure these grounding instructions are followed PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOIDPOSSIBLEEXPOSURE TO EXCESSIVE MICROWA...

Page 8: ... Dimensions D 222mm 8 W 298mm 11 H 136mm 5 Door Depth n a Usable Cavity Space 9 Liters 319 cubic ft Exterior Finish Stainless steel Interior Finish Stainless steel Power Consumption 3100 W Power Consumption MOC5201 2650 W Power Output 2400 W Microwave Power Output MOC5201 2000 W Microwave Power Source 230V 50 Hz 16 A single phase Power Source MOC5201 200V 50 Hz 16 A single phase Plug Configuration...

Page 9: ...7 OVEN CONSTRUCTION Left Outer Panel Top Outer Panel Right Outer Panel Door Left Outer Panel TopOuter Panel 10 Right Outer Panel Door ...

Page 10: ...on Control Display Board Retainer Clip TouchPanel Assembly DisplayBoard Retainer Clip Escutcheon Control Main Control Board 2 5 Amp Fuse Fan Motor Fan Guard 40 pin Header Bracket 2 5 Amp Fuse Main Control Board 40 Pin Header Bracket Fan Motor FanGuard ...

Page 11: ...d Assy Interlock Switch Right Side Diode Capacitor Magnetron Magnetron Gasket Magnetron TCO Latch TCO PC Board Harness Antenna Top Antenna Motor Bottom Solenoid Assembly Right Side Diodes Capacitors Magnetrons Magnetron Gaskets PC Board Harness Latch TCO Magnetron TCO ...

Page 12: ...ield Ceramic Tray Tray Support Glide Strip 20 Amp Fuse HV Transformer Triac 40A Control Transformer Line Filter 20 Amp Fuse Line Filter HV Transformer Triac 40A Control Transformer Grease Shield Ceramic Tray Glide Strip Antenna Bottom Tray Support ...

Page 13: ... Panel Cavity Exhaust Gasket Cavity Exhaust Fan Motor Cavity TCO Cavity Fan Hood Cavity Exhaust Motor Gasket Lower Back Panel Cavity Exhaust Fan Motor Cavity Fan Hood Cavity TCO Hinge Assembly Hinge Spring Hinge Assembly Hinge Spring ...

Page 14: ...ve to ten seconds measure and record the temperature T1 3 Place test container of water in the center of oven cavity and close door 4 Heat the water for a 33 second full power cycle NOTE Use a digital watch or a watch with a second hand for ovens with electromechanical timers 5 At end of the cycle remove test container Using the thermometer stir water for five to ten seconds and record temperature...

Page 15: ...1 to MT2 0 8 VAC when energized 0 volts when gate energized or closed Line volts when gate not energized or open Capacitor Discharge Capacitor Remove wires from capacitor terminals and connect ohmmeter set on highest resistance scale to terminals Also check between each terminal and capacitor case Between Terminals Meter should momentarily deflect towards zero then return to over 5 M If no deflect...

Page 16: ...ndicates continuity Infinite Infinite Indicates continuity Right interlock switch Disconnect wires to switch With door open measure resistance from Monitor Terminals RD BK Secondary Terminals GY RD With door closed measure resistance from Monitor Terminals RD BK Secondary Terminals GY RD After verifying or replacing the assembly re connect wires to switch and check operation of monitor circuit bef...

Page 17: ...ht Switch Assembly Main Board Door Closed Volts Main Board T 1 Black wire Triac Red wire Line voltage J4 Input from Control Transformer Main Board Volts J4 1 J4 2 28 VAC WARNING To avoid risk of electrical shock personal injury or death disconnect power to oven and discharge capacitor before servicing unless testing requirespower ...

Page 18: ...e at Triac Connection T4 to Blue wire at Triac Connection Line volts when voltage present Line volts when voltage present Illustration Component Test Pad Results Keypad Removal of touch panel is requiredto Trace Measurement perform test 1 8 10 Continuity Continuity is indicated as 100 and 2 7 10 Continuity below 3 6 10 Continuity 4 5 10 Continuity 5 4 10 Continuity 6 3 10 Continuity 7 8 9 Continui...

Page 19: ...nnect Power Cord 1 No power applied to powercord 2 Oven fuse open 3 Main board control fuse 4 Inoperative magnetronTCO 5 Inoperative cavity TCO 6 Broken or loose wire 7 Inoperative control transformer 8 Ribbon connector 9 Inoperative displayboard 1 Check interlockswitches 2 Check T1 connection 3 CheckJ1 1 connection ...

Page 20: ...1 Door not closed 2 Inoperative switch assembly 3 Broken or loose wireconnection 1 Bad fan 2 Broken or loose wireconnection 1 Inoperative touchpanel 2 Bad ribbon cable Heats very slowly Note Verify by performing powertest 1 Inoperative high voltage transformer 2 Inoperative capacitor 3 Inoperativemagnetron 4 Inoperativediode 5 Broken or loose wireconnection No heat 1 Inoperative triac 2 Inoperativ...

Page 21: ...Wiring Diagram AOC5241 OC5241BK MOC5241 MOC5201 19 ...

Page 22: ...20 Schematic Diagram AOC5241 OC5241BK MOC5241 MOC5201 ...

Page 23: ...50 Hz Commercial Microwave 16400008 July 2012 ...

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