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Acer P1100C Series, Service Manual

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Acer P1100C Series Service Manual Download Page 24

P1100C/P1200i/P1200B

Confidential

2-1

Chapter 2

Disassembly & Assembly Process

2-1  Equipment Needed & Product Overview

1. Screw Bit (+): 105
2. Screw Bit (+): 107
3. Screw Bit (-): 107
4. Hex Sleeves 5mm
5. Long Nose Nipper
6. Tweezers
7. Projector

* Before you start: This process is protective level II. Operators should wear electrostatic chains.
* Note: - If you need to replace the Main Board, you have to get into Service Mode and record the  

 

  lamp usage hour, please refer to section 2-16. 

           

Summary of Contents for P1100C Series

Page 1: ...SERVICE MANUAL Prepared Check Approved Date Revise Version Description 2010 04 29 V1 0 Initial Issue Copyright Apr 2010 All Rights Reserved P1100C P1200i P1200B ...

Page 2: ...0B P1100C Main Board 70 8GG23GR01 70 8GG30GR01 70 8GF37GR01 IO Cover 70 8GG24GR01 70 8GG31GR01 70 8GF38GR01 Top Cover 70 8GG25GR01 70 8GF39GR01 Engine Module 70 8GG20GR01 70 8GF26GR01 DMD Chip 48 8CQ01G003 48 8EH01G001 IO Board 80 8GG06G001 80 8GG06G011 80 8GF06G001 Antenna 75 8BA07G002 NA ...

Page 3: ... your customers will appreciate the service that you offer them This manual is for technicians and people who have an electronic background Please send the product back to the distributor for repairing and do not attempt to do anything that is complex or is not mentioned in the troubleshooting Note The information found in this manual is subject to change without prior notice Any subsequent change...

Page 4: ...er Module 2 9 Disassemble Color Wheel Module 2 10 Disassemble Engine Module 2 11 Disassemble DMD Chip and DMD Board 2 11 Disassemble System Fan Module and the Blower Module 2 13 Disassemble Lamp Driver Module and Interrupt Switch and Speaker 2 15 Disassemble LVPS Module 2 16 Disassemble Bottom Shielding and IO Cover Module 2 17 Disassemble Elevator Foot Rubber 2 18 Rod Adjustment 2 19 Re write Sys...

Page 5: ...e and Zoom Ring 2 32 Assemble Top Cover Module 2 33 Assemble Lamp Module 2 34 Chapter 3 Troubleshooting LED Lighting Message 3 1 Main Procedure 3 2 Beep Sound 3 6 Chapter 4 Function Test Alignment Procedure Test Equipment Needed 4 1 Service Mode 4 1 OSD Reset 4 1 Test Condition 4 2 Test Inspection Procedure 4 3 PC Mode 4 4 PC Calibration 4 7 Video Performance 4 9 Optical Performance Measure 4 10 R...

Page 6: ...Procedure 5 4 Section 1 Firmware Upgrade Procedure 5 5 Section 2 Network FirmWare Upgrade 5 8 Section 3 Waveform Download 5 11 Chapter 6 EDID Upgrade EDID Introduction 6 1 Equipment Needed 6 2 Setup Procedure VGA HDMI 6 3 EDID Key In Procedure VGA HDMI 6 4 Un lock SNID and Default Language Reset 6 7 Appendix A Exploded Overview I Appendix B Serial Number System Definition I PCBA Code Definition II...

Page 7: ...ational speeds High altitude cooling mode Maximum touch temperature follow UL60950 1 7 Throw ratio 1 95 2 15 1 distance width 60 8 Projection lens F 2 41 2 55 f 21 79 23 99 mm 1 10X Mechanical Zoom Lens 9 Brightness Engineering spec 2340 Lumens Typical Full power mode 2080 Lumens Minimum Full power mode Marketing spec 2600 ANSI Lumens 10 Contrast Engineering spec 3300 1 Full White with full power ...

Page 8: ...P1100C TI DMD 0 55 12 2xLVDS S450 XGA Digital Mirror Device For P1200i P1200B 15 Number of active dots 800 H x 600 V For P1100C 1024 H x 768 V For P1200i P1200B 16 Color wheel 6 segments 6000 7650 rpm CW 2X and 1 5X 50 85Hz 9000 rpm 3X PAL 50Hz Segment Angle R81Y41G84C31W52B71 17 Lamp 180 Watt OSRAM E20 8 Lamp user replaceable dimma ble to 160W 18 Video compatibility Standards NTSC 3 58 4 43 PAL B...

Page 9: ...wer One mini type B mini USB for display RS232 1 One Mini DIN 3 Pin connector for RS232 Audio in 1 One 3 5mm phone jack for Audio input Audio out 1 One 3 5mm phone jack for Audio output For P1100C RJ45 1 for display control For P1200i P1200B LED 1 One LED dual color Green Red for W5 module power status indication For P1200i Reset 1 One Reset button hole for resetting W5 module For P1200i Wireless ...

Page 10: ...768 60 48 36 65 00 1024x768 70 56 48 75 00 1024x768 75 60 02 78 75 1024x768 85 68 67 94 50 1024x768 119 804 98 80 SXGA 1152x864 70 63 80 94 50 1152x864 75 67 50 108 00 1152x864 85 77 10 121 50 1280x1024 60 63 98 108 00 1280x1024 72 76 97 134 60 1280x1024 75 79 98 135 00 1280x1024 85 91 15 157 50 QuadVGA 1280x960 60 60 00 108 00 1280x960 75 75 00 126 00 SXGA 1400x1050 60 65 32 121 75 UXGA 1600x1200...

Page 11: ... 1280x720 60 45 00 74 25 1280x800 60 49 70 83 50 1440x900 60 55 94 106 50 1680x1050 60 65 29 146 25 1366x768 60 47 71 85 50 1920x1080 60 66 60 138 50 1024x600 60 37 30 50 40 3 VGA Analog Component Signal 480i 720x480 59 94 27 00 480p 720x480 59 94 31 47 576i 720x576 50 27 00 576p 720x576 50 31 25 720p 1280x720 60 45 00 720p 1280x720 50 37 50 1080i 1920x1080 60 33 75 1080i 1920x1080 50 33 75 1080p ...

Page 12: ... 00 1024x768 75 60 02 78 75 1024x768 119 804 98 80 SXGA 1152x864 75 67 50 108 00 1152x864 85 77 10 121 50 1280x1024 60 63 98 108 00 1280x1024 72 77 90 134 60 1280x1024 75 79 98 135 00 1280x1024 85 91 15 157 50 QuadVGA 1280x960 75 75 00 126 00 PowerBook G4 640x480 60 31 50 25 17 PowerBook G4 640x480 66 6 67 35 00 30 24 PowerBook G4 800x600 60 37 88 40 00 PowerBook G4 1024x768 60 48 36 65 00 PowerBo...

Page 13: ...1366x768 60 47 71 85 50 1920x1080 EIA 60 66 60 148 50 1024x600 60 37 30 50 40 3 HDMI Video Signal 480i 720x480 1440x480 59 94 29 97 27 00 480p 720x480 59 94 31 47 576i 720x576 1440x576 50 25 27 00 576p 720x576 50 31 25 720p 1280x720 60 45 00 720p 1280x720 50 37 50 1080i 1920x1080 60 30 33 75 1080i 1920x1080 50 25 33 75 1080p 1920x1080 60 67 50 1080p 1920x1080 50 56 26 ...

Page 14: ...ct Overview Projector Outlook Front Upper side Item Description Item Description 1 Control panel 6 Zoom lever 2 Ventilation inlet 7 Remote control receiver 3 Ventilation outlet 8 Focus ring 4 Elevator button 9 Zoom lens 5 Elevator foot 10 Lens cap ...

Page 15: ...Confidential 1 P1100C P1200i P1200B Rear side ...

Page 16: ...posite video input connector 14 Power LED for wireless 5 Monitor loop through output connector VGA Out 15 HDMI connector 6 PC analog signal HDTV component video input connector 16 USB connector A1 Type 7 Audio input connector 17 USB connector A2 Type 8 RS232 connector 18 Antenna 9 KensingtonTM lock port 19 PC analog signal HDTV component video input connector VGA IN 2 10 LAN RJ45 Port for 10 100M ...

Page 17: ... to launch the Onscreen display OSD menu back to the previous step for the OSD menu operation or exit the OSD menu Confirm your selection of items 5 POWER See the contents in Turning the Projector On Off section 6 TEMP Temp Indicator LED 7 Four directional select keys Use to select items or make adjustments to your selection 8 SOURCE Press SOURCE to choose RGB Component SVideo Composite SCART HDTV...

Page 18: ...P1100C P1200i P1200B Confidential 1 12 Remote Control Layout ...

Page 19: ...ue Acer functions eOpening eView eTimer ePower Man agement 12 KEYSTONE Adjusts the image to compensate for distortion caused by tilting the projector 40 degrees 13 MENU Press MENU to launch the Onscreen display OSD menu back to the previous step for the OSD menu operation or exit the OSD menu Confirm your selection of items 14 PAGE For computer mode only Use this button to select the next or previ...

Page 20: ...SB A sources This projector supports various file formats of photo audio video 24 HDMI DVI Press HDMI DVI to change source to HDMI 25 USB B Press USB B to change source to USB mini B 26 LAN WiFi Press LAN WiFi to change source to LAN WiFi 27 KeyPad 0 9 Press 0 9 to input a password in the Security 28 Four directional select keys Use up down left right buttons to select items or make adjustments to...

Page 21: ...able jack jack 3 HDMI cable 10 3 RCA component cable 4 S Video cable 11 Audio cable Jack RCA 5 Composite video cable 12 LAN Cable 6 VGA cable 13 USB disk stick 7 VGA to component HDTV adapter 14 USB cable Type A to mini USB Note To ensure the projector works well with your computer please make sure the timing of the display mode is compatible with the projector ...

Page 22: ...P1100C P1200i P1200B Confidential 1 16 System Block Diagram ...

Page 23: ...Confidential 1 17 P1100C P1200i P1200B Bottom Cover Dimension ...

Page 24: ...05 2 Screw Bit 107 3 Screw Bit 107 4 Hex Sleeves 5mm 5 Long Nose Nipper 6 Tweezers 7 Projector Before you start This process is protective level II Operators should wear electrostatic chains Note If you need to replace the Main Board you have to get into Service Mode and record the lamp usage hour please refer to section 2 16 ...

Page 25: ...ver Module as blue arrows point 4 Loosen 2 screws as red circle on the Lamp Module 5 Take off the Lamp Module 2 2 Disassemble Lamp Module 1 Unscrew 1 screw as red circle 2 Push forward the Lamp Cover Moudle as yellow arrows on the left right side of the projector ...

Page 26: ...le Top Cover Module 1 Unscrew 6 screws as red circle from the Top Cover 2 Pull upward the Top Cover Module Note When you disassemble the Top Cover take care the FPC cable which connect Main Board and Keypad Board Module 3 Unplug the connector as green square from the Main Board Module ...

Page 27: ... the Keypad Board and Keypad Module 4 Unscrew 3 screws as yellow circle to disassemble the Zoom Ring Module 5 Loosen 2 tenons as white square to separate the Zoom Ring Holder and the Zoom Ring NOTE Circuit boards 10 cm has been highlighted with the yellow rectangle as above image shows Please detach the Circuit boards and follow local regulations for disposal Keypad Module FPC Cable Zoom Ring Zoom...

Page 28: ...1200B Confidential 2 2 5 Disassemble Main Board Module and IO Board 1 Unscrew 5 screws as red circle to disassemble the Main Board Top Shielding 2 Unscrew 4 hex screws as green circle 3 Unscrew 3 screws as red circle ...

Page 29: ...ch connector Item Male Connector on Main Board The key feature Figure A IR Compose of Red Black Yellow wire and Black wire tube 3 pin B Photo Sensor Compose of Red Black White wire Red Connector and Black wire tube 3 pin C Blower Compose of Red White Black wire and Blue wire tube 3 pin D System Fan Compose of Red Yellow Black wire and Green wire tube 3 pin A E D C B F ...

Page 30: ...P1200B Confidential 2 Item Male Connector on Main Board The key feature Figure E Lamp Driver Black wire tube 5 pin F Speaker Compose of Yellow White wire and Black wire tube 2 pin 6 Unscrew 1 hex screw as red circle ...

Page 31: ...ards 10 cm has been highlighted with the yellow rectangle as above image shows Please detach the Circuit boards and follow local regulations for disposal 7 Unscrew 3 hex screws as red circle to Separate IO Board and MB Module Main Board Module IO Board ...

Page 32: ... P1200B Confidential 2 2 6 Disassemble Front Cover Module 1 Unscrew 1 screw as yellow circle 2 Disassemble the Front Cover Module 3 Tear off black mylar as yellow square form IR Board 4 Disassemble IR Board IR Board ...

Page 33: ...0 2 7 Disassemble Color Wheel Module 1 Unscrew 2 screws as yellow circle 2 Remove the Color Wheel Module 3 Unscrew 1 screw as green circle 4 Separate the Photo Sensor Board and Color Wheel Note Avoid touching the glass parts of Color Wheel ...

Page 34: ...1 Unscrew 4 screws as yellow circle to disassemble the Engine Module 2 Take off the Main Broad Spacer 2 9 Disassemble DMD Chip and DMD Board 1 Tear off the black heatsink mylar as red square 2 Unscrew 3 screws as red circle to disassemble the focus ring Main Broad Spacer ...

Page 35: ...ircuit boards and follow local regulations for disposal 5 Rotate the screw as yellow circle 180 counterclockwise to disassemble the DMD Board and DMD Chip Note Avoid touching the DMD Chip when you disassemble it Pay attention to the fixed position when assembling the DMD Chip 3 Unscrew 2 screws as blue circle 4 Disassemble the Heat Sink and DMD Module ...

Page 36: ...tial 2 13 2 10 Disassemble System Fan Module and the Blower Module 1 Unscrew 3 screws as red circle to disassemble System Fan Module Fan Shielding System Fan 2 Unscrew 4 screws as red circle to separate System Fan and Fan Shielding ...

Page 37: ...200B Confidential 2 14 3 Unscrew 3 screws as yellow circle to disassemble the Blower Module 4 Separate the Blower Rubber and the Blower the wrong gesture the right gesture Note Take the Fan Module as the right gesture ...

Page 38: ... 10 cm has been highlighted with the yellow rectangle as above image shows Please detach the Circuit boards and follow local regulations for disposal 2 11 Disassemble Lamp Driver Module and Interrupt Switch and Speaker 1 Take the Interrupt Switch off and Unplug 2 connectors as red square note Loosen the hook on the Lamp Driver as red circle 2 Unscrew 1 screw as green circle to disassemble the Lamp...

Page 39: ... connector as green square 3 Remove the cable and the AC Inlet Bracket from LVPS Module AC Inlet Bracket NOTE Circuit boards 10 cm has been highlighted with the yellow rectangle as above image shows Please detach the Circuit boards and follow local regulations for disposal 6 Unscrew 1 screw as red circle 7 Separate Speaker and Speaker Bracket ...

Page 40: ...200i P1200B Confidential 2 17 2 13 Disassemble Bottom Shielding and IO Cover Module 1 Unscrew 2 screws as red circle to disassemble bottom shielding 2 Unfasten 2 tenons as green rectangle to disassemble IO Cover ...

Page 41: ...P1100C P1200i P1200B Confidential 2 18 2 14 Disassemble Elevator Foot Rubber 1 Turn over the bottom cover then take off the Elevator Foot Rubber as red rectangle ...

Page 42: ... Adjustment Change the screen to white screen Adjust the screws by using the rod on the engine module to re adjust the image Screw 1 should be adjusted first and then screw 2 until the yellowish or bluish parts disappear 3 Abnormal image inspection It should not have any abnormal color at the frame of the image by estimating through the eyes Note Don t over adjust he rod After the opreation please...

Page 43: ...exit the Service Mode Note left key decrease System Lamp hour right key increase System Lamp hour 2 16 Re write System and Lamp Usage Hour 1 Get into Service Mode Press Power Left Left and Menu buttons sequentially to get into Service Mode 2 Get into Other Settings Mode Use Up or Down buttons to select Other Settings then press Menu button 3 Re write System Hours Select System Hours Adjust and use...

Page 44: ...00B Confidential 2 21 2 18 Assemble Bottom Shielding and IO Cover Module 1 Fasten 2 tenons as green rectangle to assemble IO Cover 2 17 Assemble Elevator Foot Rubber 1 Assemble the Elevator Foot Rubber as red rectangle ...

Page 45: ...2 Screw 2 screws as red circle to assemble bottom shielding 2 19 Assemble LVPS Module 1 Fixed the AC Inlet Bracket on LVPS Module 2 Plug 1 connector as green square 3 Screw 6 screws as red circle to assemble the LVPS Module AC Inlet Bracket ...

Page 46: ...river Holder 4 Screw 2 screws as blue circle and Fasten 2 tenons as yellow square 5 Plug 2 connectors as red square 2 20 Assemble Lamp Driver Module and Interrupt Switch and Speaker 1 Assemble the Speaker and the Speaker Bracket 2 Screw 1 screw as red circle to assemble the speaker module ...

Page 47: ...mp Driver Module 7 Plug 2 connectors as red square on LVPS Module 8 Fasten 1 tenon as red circle to assemble the Interrupt Switch 2 21 Assemble System Fan Module and the Blower Module 1 Assemble the Blower Rubber and the Blower 2 Screw 3 screws as yellow circle to assemble the Blower Module ...

Page 48: ...P1100C P1200i P1200B Confidential 2 25 3 Screw 4 screws as red circle to assemble System Fan and Fan Shielding 4 Screw 3 screws as red circle to assemble System Fan Module Fan Shielding System Fan ...

Page 49: ... 4 Screw 3 screws as red circle to assemble the focus ring 5 Stick the black heatsink mylar as red square 2 22 Assemble DMD Chip and DMD Board 1 Rotate the screw as yellow circle 180 clockwise to assemble the DMD Board and DMD Chip 2 Assemble the Heat Sink and DMD Module ...

Page 50: ...semble Engine Module 1 Place the Main Broad spacer 2 Screw 4 screws as yellow circle to assemble the Engine Module 2 24 Assemble Color Wheel Module 1 Assemble the Photo Sensor Board and Color Wheel 2 Screw 1 screw as green circle Main Broad Spacer ...

Page 51: ...Screw 2 screws as yellow circle to assemble the color wheel module Note Avoid touching the glass parts of Color Wheel 2 25 Assemble Front Cover Module 1 Assemble IR Board on Front Cover 2 Stick black mylar as yellow square on IR Board IR Board ...

Page 52: ...P1100C P1200i P1200B Confidential 2 29 3 Assemble the Front Cover Module 4 Screw 1 screw as yellow circle ...

Page 53: ...1100C P1200i P1200B Confidential 2 30 2 26 Assemble Main Board Module and IO Board 1 Screw 3 hex screws to disassemble IO Board on Main Board Main Board Module IO Board 2 Screw 1 hex screw as red circle ...

Page 54: ...P1100C P1200i P1200B Confidential 2 31 5 Screw 3 screws as red circle 6 Screw 4 hex screws as green circle 3 Plug 2 connectors as red rectangle 4 Plug 7 connectors as yellow rectangle ...

Page 55: ...crews as red circle to assemble the Main Board Top Shielding 2 27 Assemble Keypad Board Module and Zoom Ring 1 Assemble the Zoom Ring Holder and the Zoom Ring 2 Screw 3 screws as yellow circle to assemble the Zoom Ring Module Zoom Ring Zoom Ring Holder ...

Page 56: ...e keypad Module 4 Screw 4 screws as red circle to assemble the Keypad Board Module 5 Plug the FPC keypad to M B and stick the Maylar as green square Keypad Module FPC Cable Keypad Board 2 28 Assemble Top Cover Module 1 Plug the connector as green square to Main Board Module ...

Page 57: ... Pull downward the TOP Cover Module 3 Screw 6 screws as red circle on the TOP Cover 2 29 Assemble Lamp Module 1 Place the Lamp Module 2 Screw 2 screws as red circle on the Lamp Module 3 Pull downward the Lamp Cover Module as blue arrows point ...

Page 58: ...P1100C P1200i P1200B Confidential 2 35 4 Push backward the Lamp Cover Moudle as yellow arrows 5 Screw 1 screw as red circle to fixed the Top Cover ...

Page 59: ...d Warning for Temperature High On Event Blue Red Warning for Temperature High On Standby Red Red Error for Lamp Fail On Event Blue Red Error for Lamp Fail On Standby Red Red Error for Fan Fail On Event Blue Flash Red Error for Fan Fail On Standby Red Flash Red Error for Color Wheel fail Striking Lamp Fail On Event Blue Flash Red Error for Color Wheel fail Striking Lamp Fail On Standby Red Flash Re...

Page 60: ...d 2 Auto Shut Down Check LED Status a Temp LED lights or flashes red Check Fan Check Main Board b Lamp LED lights red Check Lamp Module Check Lamp Driver Check Main Board c Lamp LED flashes red Check Color Wheel Check Photo Sensor Check Main Board 3 No Light On Ensure all connectors are securely connected and aren t broken Check Lamp Cover Check Interrupt Switch Check Lamp Module Check Lamp Driver...

Page 61: ...ly when you use LAN WLAN or USB B to proj ect Check Wireless Card Only when you use WLAN to project 5 Mechanical Noise Check Color Wheel Check Fan Module 6 Line Bar Line Defect Check if the Main Board and the DMD Board are assembled properly Check Main Board Check DMD Board Check DMD Chip 7 Image Flicker Do Reset All data of the OSD Menu Ensure that the signal cables and source are work well Check...

Page 62: ...eck rod alignment Check Engine Module 10 Dead Pixel Dust Out of spec Ensure the projection screen without dirt Ensure the projection lens is clean Clean DMD Chip and Engine Module Check DMD Chip Check Engine Module 11 Garbage Image Ensure that the signal cables and source work well Check Main Board Check DMD Board 12 Remote Control ler Control Panel Failed Remote Controller a Check Battery b Check...

Page 63: ...al cables and source are work well Ensure that your Projector is not in Mute mode Check Main Board Check Speaker 15 3D Image Ab normal Ensure the 3D function of projector OSD is on and execute 3D sync invert Ensure the using 3D glasses is good and you must face the projec tion Ensure the DVD player or the graphic card of PC supports 3D func tion Ensure the signal source is 3D format HQFS file Chec...

Page 64: ... This unique password is a back door of Administrator Password which will be accepted by projector anytime no matter what the Administrator Password is If you forget the Password please do the following steps to get the Universal Password 1 Click the AcerSNID 2 Input SNID number SNID number is on the Security Card 3 Click Calculate Then the Universal Password will appear ...

Page 65: ... failure 12s interval for each trial lighting Max 4 times of trial 3 Power off power button pressed twice So 0 3s 4 Fan lock So 0 1s periodically per second 5 Overheat 2 x So 0 1s Off 0 1s periodically per second 6 Lamp error 3 x So 0 1s Off 0 1s periodically per second 7 Lamp Life reminding 3 x Do 0 2s Off 0 8s So 0 2s Off 0 8s per second 8 Presentation Timer time is up 3 x Do 0 1s Off 0 9s So 0 ...

Page 66: ... 4 2 Service Mode 1 Turn on the projector 2 Do the following actions sequentially to get into Service Mode 1 Press Power Left Left and Menu buttons sequentially 2 Service Mode will be shown 3 Choose Exit to leave the Service Mode after confirming the configuration 4 3 OSD Reset 1 After final QC step we have to erase all saved change again and restore the OSD default setting The following actions w...

Page 67: ...ours NFF 4 hours Auto shutdown 6 hours Get into Burn In Mode Cycle setting is based on the defect symptoms ie If it is NFF the run in time is 4 hours You have to set the lamp on for 50 min and lamp off for 10 min for 4 cycles Press power left left menu Choose Burn In enter Lamp On Min Press right key to adjust the time 50 Lamp Off Min Press right key to adjust the time 10 Set Burning cycle Press r...

Page 68: ... White Black pattern A B 0 4 5 Test Inspection Procedure Update Change parts Main Board Firmware Color Wheel Lamp Module Engine Module EDID Lamp Driver Lamp Blower Version Update v v v Color Wheel Index v v Video Calibration v v PC Calibration v v G Sensor Calibration v v Reset Lamp Hour v OSD Reset v v EDID v Re write Lamp Hour Usage v Reset Default Language v v v Rod adjustment v Waveform Downlo...

Page 69: ...adjust the total pixel number of pixel clock in one line period 2 Select Tracking function and use right or left arrow key to adjust the value to minimize video flicker Adjust Resync or Frequency Tracking H Posi tion V Position to the inner screen Inspection item Eliminate visual wavy noise by Resync Frequency or Tracking selection Check if there is noise on the screen Horizontal and vertical posi...

Page 70: ...l Procedure Test equipment video generator Test signal 1024 H x 768 V Test Pattern Full white Inspection item Dark pixels check Criteria The dark pixel should be no more than 6 under full white pattern Adjacent pixels are unacceptable Ref Defect specification table 4 Bright Blemish Procedure Test equipment video generator Test signal 1024 H x 768 V Test Pattern Gray 15 Inspection item Bright blemi...

Page 71: ...orner after adjustment is acceptable However the word should at least be recognizable 7 Color Performance Procedure Test equipment video generator Test signal 480p 720p 1080p Test Pattern Master 64 gray RGBW or SMPTE bar Please refer to 4 2 to get into service mode Use 720p 1080p signal master pattern to do HDTV test Color cannot discolor to purple and blue Inspection item Check if each color leve...

Page 72: ...should be in full screen mode 2 Please press Power Left Left and Menu buttons sequentially to get into Service Mode 3 Choose Analog Settings press Menu button to access PC Calibration for correction Choose Exit to leave the Service Mode Check pattern Test signal 1024 H x 768 V Test pattern 64 gray RGBW After finishing PC Calibration check 64 gray RGBW pattern Inspection item Color saturation Crite...

Page 73: ...vice Mode Choose Exit to leave the Service Mode It should not have any lack of SMPTE BAR Check pattern Test signal 480i Test pattern In focus II or 64 grey RGBW After finishing Video Calibration check 64 gray RGBW pattern Inspection item Color saturation Criteria There should not have any lack of RGBW The color should appear normal and sort in right order Color levels should be sufficient and norm...

Page 74: ...formance test Inspection Distance 1 8M 2 5M Criteria Check any abnormal color line distortion or any noise on the screen Check the sound from speaker 3 HDTV Component Procedure Test equipment DVD player Test signal Ycbcr YPbPr Inspection item HDTV performance test Inspection Distance 1 8M 2 5M Criteria Check any abnormal color line distortion or any noise on the screen Check the sound from speaker...

Page 75: ...re Test equipment DVD Player Test Pattern HQFS format CD Inspection item 3D test Inspection Distance 6M Criteria The image should not appear noise flicker shadow shocking abnormal color 4 9 Optical Performance Measure Inspection Condition Environment luminance 2 Lux Product must be warmed up for 3 minutes Distances from the screen 2 38M Screen Size 60 inches diagonal 1 Test equipment Procedure Con...

Page 76: ...tern Use CL100 to measure brightness values of full white pattern P5 full black pattern B5 Follow Contrast formula to calculate contrast values Contrast Formula P5 B5 Note P5 Lux of center in full white pattern B5 Lux of center in full black pattern Criteria 2100 1 4 Uniformity Procedure Full white pattern Use CL100 to measure brightness values of P1 P9 see image full white Follow the Uniformity f...

Page 77: ...eck the Blower Speed has been recorded as the picture 2 picture 2 picture 1 4 11 Color Wheel Index Adjustment Check pattern Test signal 1024 768 60Hz Test pattern 64 gray RGBW Procedure Test equipment video generator Please press Power Left Left and Menu buttons sequentially to get into Service Mode Adjust Color Wheel Index to correct the test pattern Inspection item Color saturation Criteria Ther...

Page 78: ...os in USB flash disk Check any abnormal color line distortion or any noise on the screen 2 USB B Port Test Procedure Connect the PC and Projector by mini USB Cable Note please ensure you PC firewell is closed Switch source to USB B PC will find the USB new hardware automati cally Click Next continue complete button PC will automatically try to connect with projector while appears on the PC screen ...

Page 79: ...tor 2 Press Menu to get into OSD Mode 3 Select Setting LAN choose On 4 Record projector IP address through LAN IP Mask Record IP address 192 168 100 10 5 Connect projector with PC by LAN cable 2 1 2 PC Setting 1 Double click the Local area connection Click Properties 2 Select Internet protocol TCP IP Click Properties 2 2 ...

Page 80: ...ed square Note The HOST ID 192 168 100 XXX of PC IP address must be different from the projector IP address recorded down in 4 11 1 Click OK 4 Click Close to exit the setting screen 3 Test Procedure 1 Execute Internet Explorer 2 Visit the IP address http 192 168 100 10 then click Window OS 3 Click Save 2 3 2 4 3 1 3 2 3 3 ...

Page 81: ...P1100C P1200i P1200B Confidential 4 16 4 Click Save to save the Acer_W5 exe 5 Double click Acer_W5 exe 6 Click Next 7 Double click Acer Projector Gateway W5 on desktop 3 7 3 6 3 5 3 4 ...

Page 82: ...idential 4 17 8 Click Ok 9 Check whether the PC image has been projected by the projector 10 Plug the PC mouse into USB A1 port or USB A2 of the projector Move the mouse to check whether the cursor on screen is also moving 3 8 ...

Page 83: ...ction Click Properties 2 Select Internet protocol TCP IP Click Properties 3 Modify the IP address to 192 168 100 12 Modify Subnet mask to 255 255 255 0 as red square Note The HOST ID 192 168 100 XXX of PC IP address must be different from the projector IP address recorded down in 4 11 1 Click OK 4 Click OK 5 Right click the Wireless Network Connection Click View Available Wireless Networks ...

Page 84: ...ential 4 19 6 Double click Acer Projector to connect the Wireless Module 7 Message Connected appears on the screen 3 Test Procedure Test Procedure for Wireless function is the same as Network Function Test Please refer to 4 11 3 ...

Page 85: ...f the projector and to verify Plug Play function Acoustic High pitch sound from cooling fan and color wheel is unacceptable 2 Check points for exterior and print pattern Check item Check point Text Pattern Missing letters pattern or blurry prints are unacceptable Exterior Dirt scrape water ripples and uneven color are unacceptable Focus ring Focus ring is functioning smoothly Logo Missing logo mis...

Page 86: ...d Software DDP 2431 USB DLP Composer Lite v10 0 Firmware img P1200i FlashDeviceParameters It has to be put in PC and set right path in 5 5 step4 Hardware Projector Power Cord 42 50115G001 USB Cable 42 87304G001 PC or Laptop Note The procedure of P1100C and P1200B is the same as P1200i we take P1200i as an example here ...

Page 87: ...P Composer Lite Setup Procedure 1 Choose DLP Composer Lite V10 0 Setup Program 2 Click Next button 3 Read License Agreement Choose I accept and agree to be bound by all the terms and conditions of this License Agreement 4 Click Next 5 Click Next ...

Page 88: ...P1100C P1200i P1200B Confidential 5 6 Click Next 7 Click Next 8 Click Finish 9 Restart the computer ...

Page 89: ...Temp LED will light red then loosen Power button Connect projector to PC by USB cable 5 1 4 USB Driver Upgrade Procedure 1 Execute Program 1 Connect projector with PC by USB cable 2 Found New Hardware Wiszard picture will appear on the screen 3 Select Install the software automatically Recommended 4 Click Next 5 Searching picture please wait for several seconds 3 4 2 ...

Page 90: ...Finish then the USB driver has been installed successfully Note If you have installed the USB driver it is no need to perform this action 5 1 5 Firmware Upgrade Procedure 1 Execute the DLP Composer TM Lite 10 0 file 2 Click Edit and Perferences 6 ...

Page 91: ...navigate to the directory where you put the Library files in Click OK 4 Click Communications Select USB Click OK 5 Choose Flash Loader Click Browse to search the firmware file img Click Open 6 Select Skip Boot Loader Area select 32KB Click Reset Bus to erase the flash memory ...

Page 92: ...k Yes 8 It takes about several minutes to upgrade and Download completed will appear on the screen The projector will automatically turn on Unplug USB cable 9 Check FW version Get into the service mode to check the firmware version To get into service mode please press Power Left Left and Menu buttons sequentially ...

Page 93: ...1200i P1200B Confidential 5 Section 2 Network FirmWare Upgrade For P1200i P1200B 5 2 1 Equipment Needed Software Network Program bin Hardware Projector Power Cord 42 00106G001 LAN Cable PC or a Laptop with WLAN ...

Page 94: ...f Network please refer to 4 11 1 and 4 11 2 2 Open the internet explorer 3 Visit http 192 168 100 10 cgi bin rdupgrade cgi Click Browse 4 Select the network firmware bin Click Open Click Upgrade 5 The screen will show as right picture and after upgrading the projector will reboot automatically ...

Page 95: ... 1 Double click Acer Projector Gateway W5 on the desktop About how to setup the software please refer to 4 11 3 The projector will project the PC signal through LAN Cable 2 Click button as the red circle Click About as the right red square 3 Check the Network FW version ...

Page 96: ...The Power LED flashes red and blue for 2 seconds When the Power LED flashes blue only loosen the Power button After that the projector will automatically get into standby status After about 8 seconds the Power LED lights red and waveform Download is completed Note This step must be executed after Lamp Driver changed ...

Page 97: ...rmation is stored in the display and is used to communicate with the system through a Display Data Channel DDC which sites between the display device and the PC graphics adapter The system uses this information for configuration purposes so the monitor and system can work together Note If a display device has digital input ports like DVI or HDMI but without EDID in its Main Board the display devic...

Page 98: ...V0 67 EDID File ini Hardware Projector Power Cord for Projector 42 53506G002 VGA Cable 42 87305G102 HDMI M to DVI F Adapter 42 82B13G001 DVI Cable 42 83N06G001 Generic Fixture 80 00001 001 for EDID Key in RS 232 9 Pin Cable pin to pin F M 42 83C07G001 Power Adapter 47 57803G001 Monitor PC ...

Page 99: ... IN Port of projector by VGA Cable 3 Connect P3 of fixture to HDMI Port of projector by DVI Cable and HDMI M To DVI F Adapter 4 Plug Power Adapter to P4 of fixture 5 Plug Power Cord to projector Note You must confirm that the JP3 is closed in all procedure DVI Cable HDMI Port HDMI M To DVI F Adapter JP3 P2 RS232 Cable Adapter P4 P1 VGA Cable VGA IN Port Power Cable P3 DVI Cable ...

Page 100: ...am Double click EDID to execute EDID program 2 Process 1 Click Model 2 Select the EDID file ini 3 Click Open 4 Key in the Serial Number into the Barcode blank space 5 In Write Source Select item select Analog and Digital 6 Select the COM Port which you are using 7 Click Program 6 7 1 2 3 4 5 ...

Page 101: ...hen the message Please change the cable to Analog appears on the screen click OK 4 When the message Please change the cable to Digital appears on the screen click OK 5 When the EDID program is completed a message OK will appear on the screen ...

Page 102: ...alog information In Read item select Analog and Trans then click the Read EDID Analog information will show the result 7 Read EDID HDMI information In Read item select Digital and Trans then click the Read EDID Digital information will show the result ...

Page 103: ...loosen the Power button After that please check the LED status and judge the actions as the following table Note If it is fail please do the actions agian as above steps S N General rule Use the last 1 digit code as red word for language information Language Code F Default Language 1 English 2 Thailand 3 Japan 4 TC 5 SC 6 Russian 7 Germany 8 Hungarian Power LED Status Result Power red OK Power red...

Page 104: ...This chapter is only designed to show the exploded image of the projector For updated part numbers please refer to RSPL report 1 9 12 11 11 2 5 6 3 8 12 13 11 11 4 10 7 Appendix A Exploded Image D C P1100C P1200i P1200B ...

Page 105: ...ODULE 8GF P1100 70 8GF28GR01 ASSY FRONT COVER MODULE FOR P1100 SERVICE V 7 70 8GF07G001 ASSY IO PANEL MODULE 8GF P1100 70 8GG24GR01 ASSY I O PANEL MODULE FOR P1200i SERVICE V 8 70 8GF08G001 ASSY TOP COVER MODULE 8GF P1100 9 70 8GF09G001 ASSY LAMP MODULE FIX 8GF P1100 SP 8GF01GC01 ASSY LAMP MODULE FIX 8GF P1100 V 10 85 005AGG408 SCREW HEX I O 4 40 H4 L8 NI NYLOK 11 85 0A123G050 SCREW P F MECH M3 5 ...

Page 106: ... PD120 V 4 51 00138G001 SPACER SUPPORT SCK 3A PINGOOD EP739 5 51 8GF11G001 LAMP DRIVER HOLDER PPS AR04B 8GF P1100 6 51 81541G001 TAPE 3M J350 17 30mm 7 75 87U02G001 ASSY INTERRUPTER SWITCH P5260 L 280MM V 8 75 8EF02G001 ASSY OSRAM 180W DRIVER FOR EX542 PT VIP O3 MID 180W DL VC 70 8GF31GR01 ASSY OSRAM 180W DRIVER FOR P1100 V 9 85 0A123G050 SCREW P F MECH M3 5 Ni 10 85 3A122G040 SCREW CAP MECH M2 4 ...

Page 107: ...001 SUNON 80 25MM AXIAL FAN 125C LEAD WIRE WITHOUT PLASTIC COVER ON BEARING V 2 52 8BA05G001 LAMP BLOWER RUBBER P1266 3 61 8GF03H001 FAN SHIELDING SECC 0 5T FOR 8GF P1100 4 85 1A323G080 SCREW PAN MECH M3 8 BLACK GREEN ASSY FAN MODULE 2 4 3 1 P1100C P1200i P1200B ...

Page 108: ...Confidential 6 7 5 21 8 9 14 15 16 10 2 22 13 17 19 12 11 23 3 1 20 18 4 ASSY ENGINE MODULE P1100C P1200i P1200B ...

Page 109: ...D SPRING SUS301 3 4H X15 12 61 88N13G002 ROD COVER NEW SUS301 X15 13 61 88N39G001 STOP MASK MG X15 14 61 8CP02H002 DMD HEATSINK AL ALLOY Z15 X1161 15 61 8CP15H001 SPRING FOR DMD STEP SCREW X1161 16 61 8CP16H001 STEP SCREW FOR DMD M2 6 16 2mm X1161 17 70 88N04G001 ASSY ENGINE BOTTOM COVER EP721 70 8GG20GR01 ASSY ENGINE MODULE FOR P1200 SERVIC E V 18 70 8CP17G001 ASSY ROD MODULE X15Z 19 70 8CP18G001...

Page 110: ...Confidential VII 9 3 7 1 11 5 6 12 12 2 8 4 10 ASSY BOTTOM HOUSING MODULE P1100C P1200i P1200B ...

Page 111: ...GF P1100 6 70 8GF03G001 ASSY SYSTEM FAN MODULE 8GF P1100 7 70 8GF04G001 ASSY ENGINE MODULE 8GF P1100 SVGA X15Z 8 70 8GF05G001 ASSY MAIN BOARD MODULE 8GF P1100 70 8GG23GR01 ASSY MAIN BOARD MODULE FOR P1200i SERVICE V 9 70 8GF11G001 ASSY BOTTOM COVER MODULE 8GF P1100 70 8GF24GR01 ASSY BOTTOM COVER MODULE FOR P1100 SERVICE V 10 85 0A123G050 SCREW P F MECH M3 5 Ni 11 85 1A326G060 SCREW PAN HEAD MECH M...

Page 112: ... Supply 1 51 87H09G001 FRONT IR LENS XD1171D 2 51 8BA21G001 IR MYLAR P1266 3 51 8GF03H001 FRONT COVER PC MN3600H 8GF P1100 4 61 8BA12G001 ACER LOGO P1266 5 80 8GG05G001 PCBA IR SENSOR BD FOR P1200 PROJECTOR V ASSY FRONT COVER MODULE P1100C P1200i P1200B ...

Page 113: ...Confidential ASSY BOTTOM COVER MODULE 22 13 13 13 13 15 21 2 13 6 17 9 12 8 10 16 1 5 26 18 20 3 4 14 11 19 7 24 25 23 P1100C P1200i P1200B ...

Page 114: ...T BRACKET FOR X1160E 13 61 8GF01H001 BOTTOM SHIELDING SECC 0 5T FOR 8GF P1100 14 61 8BA18G001 ELEVATOR BRACKET P1266 15 70 8GF12G001 ASSY ELEVATOR MODULE 8GF P1100 16 70 8GF13G001 ASSY ELEVATOR FOOT 8GF P1100 17 70 8GF14G001 ASSY SPEAKER MODULE 8GF P1100 18 70 8GF15G001 ASSY BLOWER FAN MODULE 8GF P1100 19 75 8CP03GP01 LVPS 180W X1161 STB 1W CT 258A V 20 75 8GF01G001 BUY ASSY BOTTOM COVER 8GF P1100...

Page 115: ...8GF15G001 TAPE 3M FOR KEYPAD BOARD 8GF P1100 6 51 8GF16G001 TAPE 3M 1350B 8GF P1100 7 52 83U02G001 BACK SHIELDING ISOLATE RUBBER 8 8 4 TDP T9 8 52 88L02G001 THE SPONG FORTOP COVER P1265 MODEL 9 75 8GF02G001 BUY ASSY TOP COVER MODULE 8GF P1100 70 8GG25GR01 ASSY TOP COVER AND LAMP COVER MODULE FOR P1200i SERVICE V 10 80 8GG03G001 PCBA KEYPAD BD FOR P1200 PROJECTOR V 11 85 YA123G040 SCREW TAPPING FLA...

Page 116: ...ption Parts Supply 1 49 87K01G201 SPEAKER 8ohm 2W Φ16 EP752 G201 V 49 87K01G001 SPEAKER 8ohm 2W Φ16 EP752 2 51 8BA15G002 SPEAKER BRACKET P1166 3 52 89B03G011 SPONGE SRU 40P SPEAKER X1260 ASSY SPEAKER MODULE 3 3 1 2 P1100C P1200i P1200B ...

Page 117: ...fidential XIV Item P N Description Parts Supply 1 49 8CS01G002 SUNON 45 20mm GB1245PKV1 8AY F TYPE BLOWER SHRINK TUBE V 2 52 82G08G001 BLOWER 4520 RUBBER EP7190 ASSY BLOWER MODULE 2 1 P1100C P1200i P1200B ...

Page 118: ...Confidential ITEM P N DECRIPTION Supply 1 80 8GG06G001 PCBA I O BD W5 6L DM361 for P1200i PROJECTOR V 2 70 8GG23GR01 ASSY MAIN BOARD MODULE FOR P1200i SERVICE V XV P1100C P1200i P1200B ...

Page 119: ... SERVICE STATION SHEET FOR ACER TURKEY 6 36 8GF01H001 USER S GUIDE MULTILINGUAL CD P1100 P1200 P1203 P1206 P1303W 7 36 8GF02H001 QUICK START CARD MULTILINGUAL P1100 P1200 P1203 P1206 P1303W 8 42 00200G005 CABLE VGA 15P 1 8M BLK EP739 9 45 87U01G111 INFRARED REMOTE CONTROLLER L11 WITH LASER BLACK FOR NEW P1 LAMP COVER Bontech V 10 46 80S01G101 BATTERY 7 1 5V NOVACELL 11 51 86213G002 PE BAG ZIPPER 9...

Page 120: ...Confidential XVI DP 1 7 12 24 11 22 23 19 10 17 5 9 6 3 4 2 18 8 P1100C P1200i P1200B ...

Page 121: ...ANDLE BAR 1 PE HD70 10 51 00200G001 HANDLE BAR 2 PE HD70 11 51 52109G005 PE BAG 450 350 0 07 FOR OPTOMA EP720 12 53 8GF01G001 SOFT CARRY BAG P1100 for Lunadigital V 13 55 59901G001 CORNER BOARD 40 40 5 900mm GREEN 14 55 87202GC01 BOTTOM PAPER COVER PLATE 1230 1000 4mm 3200MP FOR CPC 15 55 87W04G001 CORNER PAPER P5271 16 55 8BA02G002 L TYPE PAPER P1266 SEA 17 55 8GF02G001 CARRY BOX INNER P1100 18 5...

Page 122: ...012 00000 59 0 1 1 2 3 4 5 6 1 EYK1601001 Part Number 2 012 Date Code ex 2010 0 the twelve week of the year 12 3 00000 Serial Numbers 4 59 Manufacturing Code 5 0 Version Code 1 Auto Language Code EX EYK1601001012000005901 This label represents the serial number for P1200i It is produced at CPC on 12 week of 2010 Its serial code is 00000 6 ...

Page 123: ...1100C P1200i P1200B Confidential II II PCBA Code Definition PCBA Code for Projector A B XXX XXXXXXXXX CC XXX EEEE 1 2 3 4 5 6 7 1 ID 2 Vendor Code 3 Firmware Version 4 P N 5 MB version 6 Date Code 7 S N ...

Page 124: ...ter 13 0 IR 014 r Re Sync 14 0 IR 015 r Source Analog RGB for D sub 15 0 IR 016 r Source Digital RGB 16 0 IR 017 r Source PbPr for D sub 17 0 IR 018 r Source S Video 18 0 IR 019 r Source Composite Video 19 0 IR 020 r Source Component Video 20 0 IR 021 r Aspect ratio 16 9 21 0 IR 022 r Aspect ratio 4 3 22 0 IR 023 r Volume 23 0 IR 024 r Volume 24 0 IR 025 r Brightness 25 0 IR 026 r Contrast 26 0 IR...

Page 125: ...y resolution 36 0 IR 037 r Query company name 37 0 IR 040 r Aspect ratioL Box 38 0 IR 041 r Aspect ratio 1 1 39 0 IR 042 r Keystone Up 40 0 IR 043 r Keystone Down 41 0 IR 044 r Keystone Left 42 0 IR 045 r Keystone Right 43 0 IR 046 r Zoom 44 0 IR 047 r e Key 45 0 IR 048 r Color RGB 46 0 IR 049 r Language 47 0 IR 050 r Source HDMI Note The command with end r means Enter P1100C P1200i P1200B ...

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