b.
That there no live electrical components and wiring are exposed while charging,
recovering or purging the system;
c.
That there is continuity of earth bonding.
Do not apply any permanent inductive or capacitance loads to the circuit without ensuring
that this will not exceed the permissible voltage and current permitted for the equipment
in use. Intrinsically safe components are the only types that can be worked on while live
in the presence of a flammable atmosphere. The test apparatus shall be at the correct
rating. Replace components only with parts specified by the manufacturer. Other parts
may result in the ignition of refrigerant in the atmosphere from a leak.
Repair to intrinsically safe components
Check that cabling will not be subject to wear, corrosion, excessive pressure, vibration,
sharp edges or any other adverse environmental effects. The check shall also take into
account the effects of aging or continual vibration from sources such as compressors
or fans.
Cabling
Under no circumstances shall potential sources of ignition be used in the searching for
or detection of refrigerant leaks. A halide torch (or any other detector using a naked
flame) shall not be used.
Detection of flammable refrigerants
The following leak detection methods are deemed acceptable for systems containing
flammable refrigerants. Electronic leak detectors shall be used to detect flammable
refrigerants, but the sensitivity may not be adequate, or may need re-calibration.
(Detection equipment shall be calibrated in a refrigerant-free area.) Ensure that the
detector is not a potential source of ignition and is suitable for the refrigerant used.
Leak detection equipment shall be set at a percentage of the LFL of the refrigerant and
shall be calibrated to the refrigerant employed and the appropriate percentage of gas
(25% maximum) is confirmed. Leak detection fluids are suitable for use with most refri-
gerants but the use of detergents containing chlorine shall be avoided as the chlorine
may react with the refrigerant and corrode the copper pipe-work. If a leak is suspected,
all naked flames shall be removed/extinguished. If a leakage of refrigerant is found which
requires brazing, all of the refrigerant shall be recovered from the system, or isolated
(by means of shut off valves) in a part of the system remote from the leak. Oxygen free
nitrogen (OFN) shall then be purged through the system both before and during the
brazing process.
Leak detection methods
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