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SAFETY 

 

 

2.1 Notes to Parents 

 

We know that you, as parent, will have your youngster’s safety foremost in mind.  

Serious injury can result from the improper use of Mini Rovers.  Your youngster’s safety 
will depend on you taking a “safety first” approach to Mini Rover driving at all times.  It 
is important to carefully read and follow the instructions and warnings contained in this 
manual and on the labels pasted on the Mini Rover. 

Once your youngster is ready to learn to drive, you must be familiar with this 

Mini Rover.  You will be serving as teacher, coach, and safety supervisor for your 
youngster.  You must know the controls, handling characteristics, maintenance 
requirements, and proper driving techniques.  Read and understand this manual and labels 
attached to this vehicle.  You must supervise your youngster’s operation of this Mini 
Rover at all times and permit continual use only if you determine your youngster has the 
ability and judgement to operate this Mini Rover safely. 
 

Teaching your youngster Mini Rover safety is a step-by-step process.  It begins 

with safety rules and moves to actual driving procedures.  Since youngsters learn at 
different rates, it is up to you to set the pace of your youngster’s progress.  At some point 
you may decide that he or she is not ready to drive this Mini Rover. 

 

Always closely supervise your youngster’s driving.  This is true even if your 

youngster has learned and mastered the rules and skills of safe Mini Rover driving. 
Youngsters get tired and become careless easily.  They do not always see everything that 
is important around them.  Your close supervision and good judgement are a must. 
 

Show your youngster how to use each control as you describe its action.  Refer to 

this manual to learn control location and function before instructing your youngster.  Test 
yourself by operating the controls.  Have your youngster dress in proper protective gear 
and sit in the machine as you point out each control. It is important to have your 
youngster wear protective gear whenever siting in this Mini Rover. 
 

2.2 Safety Introduction 

 

In order to keep everyone safe, you must take responsibility for the safe operation of your 
Mini Rover.  
To help you make informed decisions about safety, we have provided operating 
procedures and other information on labels and in this manual. This information alerts 
you to potential hazards that could hurt you or others. It is not practical or possible to 
warn you about all hazards associated with operating or maintaining a Mini Rover. You 
must use your own good judgement. You will find important safety information in a 
variety of forms, including:

  

Safety Labels 

On the kart 

Safety Messages 

Proceeded by a safety alert symbol 

and one of two signal 

words:

 WARNING 

or

 CAUTION 

 
 

Summary of Contents for 2513

Page 1: ...Manual Parts Manual Mini Rover model 2513 This manual contains very important safety information Please read the entire manual prior to using your Mini Rover Maintain this manual for future reference...

Page 2: ...ufacturer was defective because of improper maintenance improper assembly alterations abuse negligence or accident Should warranty service be required on your Mini Rover during the warranty period ple...

Page 3: ...2 Safety 4 3 Ready to Drive 9 4 Operation 12 5 Adjustments 14 6 Periodic Checks and Services 18 Parts Manual Page 1 Frame Group 22 2 Steering Shaft Assembly 24 3 Suspension Arm Assembly 26 4 Axle Sec...

Page 4: ...w the recommended maintenance schedule and service your Mini Rover accordingly Preventive maintenance is extremely important to the longevity of your Mini Rover Beginners should seek instructions from...

Page 5: ...t ready to drive this Mini Rover Always closely supervise your youngster s driving This is true even if your youngster has learned and mastered the rules and skills of safe Mini Rover driving Youngste...

Page 6: ...Co by calling 1 888 562 8ACE or visiting us at wwwacesportsonline com 2 4 Safety Information There is much that can be done to protect the operator of the Mini Rover You will find many helpful recomm...

Page 7: ...Always drive at a safe speed depending on the situation Driving down a slope too fast may result in the Mini Rover overturning A wet road prolongs the stopping distance of your vehicle Always take car...

Page 8: ...heel Be sure to stress this important rule It is important to maintain balance and to control the Mini Rover Removing hands or feet away from the controls can reduce your ability to react and control...

Page 9: ...of the Mini Rover which can result in an accident Always drive at a speed that is proper for your Mini Rover Your speed will be affected by the terrain visibility and other operating conditions and yo...

Page 10: ...first time we urge you to Read this owner s manual and the labels on your Mini Rover carefully Make sure you understand all the safety messages Know how to operate all the controls and insure your yo...

Page 11: ...ou read this manual and reviewed it with your youngster 3 Have you inspected the vehicle and maintained it accordingly 4 Is your youngster wearing the proper protective gear 5 Has your youngster learn...

Page 12: ...i Rover Make sure he or she can turn the vehicle in both directions using this technique Pre Drive Inspection Check the following items before you allow anyone on the Mini Rover Engine Oil Check the l...

Page 13: ...al Throttle Pedal Fig 2 a Throttle The right foot pedal is the throttle that controls the Mini Rover speed As the engine speed increases above idle the vehicle moves forward WARNING Each time prior to...

Page 14: ...rming the adjustment contact your dealer for assistance b Brake The brake is located on the left side of the Mini Rover Applying pressure to the pedal pulls the caliper to the brake disc and slows or...

Page 15: ...space between the rubber molded disc A and the inertia wheel B When the throttle pedal is depressed the throttle cable C pulls the throttle actuating arm D up causing the rubber molded disc A to make...

Page 16: ...e adjustment contact your dealer for assistance Fig 4 2 Adjusting the Brake Cable Fig 4 1 depicts the brake caliper with the brake cable correctly installed The brake cable sleeve A must fit inside th...

Page 17: ...ls off the rod By doing so the spring may come loose Make sure after you have done the adjustments the pedals are working and will return to their original position Fig 5 1 Fig 5 2 Adjusting Front Whe...

Page 18: ...f all shocks from hard to soft With a pair of vice grips or channel locks turn the adjustment knob A to the right to decrease stiffness and to the left to stiffen or increase stiffness Point B is the...

Page 19: ...e frequent servicing Items Prior to Each use Monthly Quarterly Yearly Tire pressure wear I Brake Performance I Tightness of Screws I Air Cleaner C R Drive Chain I C L Brake Pad I R Chassis I C I L Fue...

Page 20: ...19 This page intentionally left blank...

Page 21: ...PARTS MANUAL Your dealer can provide technical assistance You may also contact us A C E Sports LLC 239 County RD 4435 Brundidge AL 36010 Phone 1 888 562 9ACE Fax 1 888 562 8ACE www acesportsonline co...

Page 22: ...21...

Page 23: ...TOM CROSS BAR R R RED 1 4 5124022 CUSTOM CROSS BAR R R SILVER 1 5 5500310 FRAME COMP BLUE 1 5 5500320 FRAME COMP YELLOW 1 5 5500330 FRAME COMP RED 1 5 5500340 FRAME COMP SILVER 1 6 5512503 FOAM PADDIN...

Page 24: ...23...

Page 25: ...362528 STEERING GEAR BRACKET YELLOW 2 14 5362538 STEERING GEAR BRACKET RED 2 14 5362548 STEERING GEAR BRACKET SILVER 2 15 5003006 LOCKING FLANGE NUT M12 1 16 5522503 PEDAL BRACKET BLUE 2 16 5522523 PE...

Page 26: ...25...

Page 27: ...0 4 7 5532503 CUSHION ASS Y FR 2 8 5002515 FLANGE BOLT M8 X 1 25 X 100 2 9 5362511 LOWER SUSPENSION ARM COLLAR 2 10 5362512 LOWER SUSPENSION ARM ASS Y 2 11 5212503 SPINDLE AND STRUT SUPPORT R 1 12 522...

Page 28: ...27...

Page 29: ...017 NUT FLANGE LOCK 5 16 WHIZ 5 9 5002517 PARALLEL FLAT KEY A M5X50 3 10 3311105 CHAIN 35 58 PITCHS 1 11 5183014 WHEEL RR KEYED 1 12 5183013 WHEEL RR W BEARINGS 1 13 5162504 TIRE 13X500 6 2 14 5001037...

Page 30: ...29...

Page 31: ...HEX TYA 10 18 3009009 PUSH RETAINER 5 16 EXT 4 19 3402004 FLAG POLE BRACKET 1 20 3391112 INERTIA DISK 1 21 3391113 MOLDED RUBBER DISK 1 22 3311103 CHAIN 35 38 PITCHS 1 23 3221107 BEARING 1 3 8 X 7 16...

Page 32: ...31...

Page 33: ...3092501 WIRE HARNESS 1 3 5091023 HORN BUTTON 1 4 5091024 ENGINE STAT BUTTON NOT USED 1 5 5091021 ENGINE KILL BUTTON 1 6 5091022 KEY SWITCH W KEY 1 7 3092502 BATTERY 12V 1 8 5351004 SEAT 1 9 5351005 S...

Page 34: ...33 This page intentionally left blank...

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