Accurex XUEFD-100 Installation, Operation And Maintenance Manual Download Page 9

Utility Fans

9

The adjustable motor pulley is set at the factory for 
the fan RPM specified by the customer. Fan RPM can 
be increased by closing or decreased by opening the 
adjustable motor pulley. Multigroove variable pitch 
pulleys must be adjusted an equal number of turns 
open or closed. Any increase in fan speed represents 
a substantial increase in load on the motor.

To avoid motor overheating and possible burnout, 
motor load amperes should always be checked and 
compared to nameplate rating when fan speed is 
increased.

Alignment of Pulleys and Belts

Check pulleys and belts for proper alignment to avoid 
unnecessary belt wear, noise, vibration and power 
loss. Motor and drive shafts must be parallel and 
pulleys in line as shown in Figure 1.

CORRECT

WRONG

WRONG

WRONG

Figure 1

V-Belt Drives

V-Belt Drive Installation

1.  Remove the protective coating from the end of the 

fan shaft using mineral spirits or another similar 
solvent. Check to ensure that the shaft is free of 
nicks and burrs.

2.  Slide sheaves on shafts. Do not drive sheaves on 

as this may result in bearing damage.

3.  Align fan and motor sheaves with a 

straight edge or string and tighten.

4.  Place belts over sheaves. Do 

not pry or force belts, as this 
could result in damage to 
the cords in the belts.

5.  Adjust the tension until 

the belts appear snug. 
Run the unit for a few 
minutes and allow the  
belts to “set” properly.

6.  With the fan off and disconnect locked out, adjust 

the belt tension by moving the motor pivot plate. 
When in operation, the tight side of the belts 
should be in a straight line from sheave to sheave 
with a slight bow on the slack side.

Aligning Sheaves with 

a Straight Edge 

Field Coating Touch-Up Procedure 
for Scratched Areas

Standard coating and color is RAL 7023 Concrete 
Grey. The procedure outlines the correct method for 
repairing minor scratches in the coating.

1.  Scuff affected area to be repaired using medium 

sandpaper (provided) or medium Scotch Brite™ 
pad. Feather the edges.

2.  Clean affected area to be touched up using an 

alkaline based cleaner and rinse.

3.  Apply Kem Kromik

®

 primer using 1 inch foam 

brush (provided). Follow technical data sheet 
instructions.

4.  Allow primer to dry a minimum of 2-1/2 hours 

before top coating.

5.  Apply topcoat with industrial enamel using 1 inch 

foam brush (provided). Follow technical data 
sheets instructions. Allow painted units to air-dry 
and cure before putting into service. See Technical 
Data sheets (included with kit) for detailed drying 
and cure schedules at different temperatures.

To order additional coating repair kits please reference 
part number HAZ2597 PNT FIELD REPAIR KIT, 
RAL 7023 CONCRETE GREY. Please contact factory 
with your fan’s serial number for colors other than our 
standard.

TOUCH-UP PAINT REPAIR KIT CONTENTS

 •  One pint of Kem Kromik

®

 primer  

  - including a technical data sheet

 •  One pint of industrial enamel 

  - including a technical data sheet

  • Four disposable foam brushes
  • One sheet sandpaper
  • Repair procedure details

NOTE

While the manufacturer provides heavy-duty, quality 
products for marine environments, routine paint 
touch-ups may be required in coastal regions where 
salt or marine air could damage the coating. The 
severe environment will accelerate the damage from 
any scratches or chips and it is recommended that 
those be repaired immediately.

Summary of Contents for XUEFD-100

Page 1: ...tions may be required if seismic activity is present If more information is needed contact a licensed professional engineer before moving forward 1 Follow all local electrical and safety codes as well as the National Electrical Code NEC and the National Fire Protection Agency NFPA where applicable Follow the Canadian Electric Code CEC in Canada 2 The rotation of the wheel is critical It must be fr...

Page 2: ...age The manufacturer will not be responsible for damage during storage These suggestions are provided solely as a convenience to the user INDOOR The ideal environment for the storage of fans and accessories is indoors above grade in a low humidity atmosphere which is sealed to prevent the entry of blowing dust rain or snow Temperatures should be evenly maintained between 30 to 110 F 1 to 43 C wide...

Page 3: ...ake sure it is in working order 1 Check all fasteners set screws on the fan wheel bearings drive motor base and accessories for tightness 2 Rotate the fan wheel by hand and assure no parts are rubbing Access to the wheel is obtained through a bolted panel located on the side of the fan housing 3 Ensure proper wheel settings for radial gap and alignment Refer to Radial Gap Overlap and Wheel Alignme...

Page 4: ... be operated in a completely level position For further details on safety practices involving industrial and commercial fans please refer to AMCA Publication 410 Electrical Disconnects All fan motors should have disconnects located in close visual proximity to turn off electrical service Service disconnects shall be locked out when maintenance is being performed Moving Parts All moving parts must ...

Page 5: ...n damage which becomes the installer s responsibility Optional Height Savings Bracket For illustration purposes some lifting location images with isolation bases are shown with optional height savings brackets Lift unit using the corner hole located in the isolation base with and without the height savings bracket Isolation Base Isolation Base with Height Savings Bracket XUEFD 100 and XUEF 300 Arr...

Page 6: ... The XUEFD 100 XUEF 100 and XUEF 300 all sizes have field rotatable housings For the XUEF 400 rotatable housings are standard on sizes 30 and less arrangement 10 and Class 0 I and II Removal of the housing bolts allows the discharge to be rotated to the clockwise positions shown above For downblast DB discharge position a portion of the frame angle must be removed Fan rotation is always specified fr...

Page 7: ... fan with an open inlet too close to a wall or bulkhead will cause reduced fan performance It is desirable to have a minimum of three fourths of a wheel diameter between the fan inlet and the wall Free Discharge Free or abrupt discharge into a plenum results in a reduction in fan performance The effect of discharge static regain is not realized R o t ation R o t ation POOR Length of Straight Duct ...

Page 8: ...ect this end to fan drain Installation of UL cUL 762 Listed Fans for Restaurant Exhaust The UL cUL 762 listing for restaurant exhaust is available on the XUEF 300 and 400 UL cUL 762 fans are listed for a maximum operating temperature of 400 F 204 C and includes an access door and 1 inch 25 4 mm drain connection An outlet guard is strongly recommended when the fan discharge is accessible An upblast...

Page 9: ... straight line from sheave to sheave with a slight bow on the slack side Aligning Sheaves with a Straight Edge Field Coating Touch Up Procedure for Scratched Areas Standard coating and color is RAL 7023 Concrete Grey The procedure outlines the correct method for repairing minor scratches in the coating 1 Scuff affected area to be repaired using medium sandpaper provided or medium Scotch Brite pad ...

Page 10: ...ly energizing the unit and noting if rotation is in the same direction as the airflow at the outlet and conforms to the rotation decal affixed to the unit Wheels as viewed from the drive side Wheel Cone Radial Gap Radial Gap Overlap A Straight Edge Straight Edge Inlet Cone Inlet Cone Backward Inclined Radial Gap Overlap and Wheel Alignment Airflow R o t a t i o n Backward Inclined Radial Gap and Over...

Page 11: ...essure grave ou de mort débrancher et verrouiller l alimentation électrique en position Arrêt avant tout contrôle ou entretien Additional Steps for Initial Start Up 1 Check for proper wheel rotation by momentarily energizing the fan Access to view the wheel can be gained through the blower housing access panel One of the most frequently encountered problems are motors that are wired to rotate the ...

Page 12: ...ld be removed to prevent unbalance and possible damage 4 Inspect fan impeller and housing looking for fatigue corrosion or wear Fan Operation All fans should be run every thirty 30 days or at least bumped every thirty days It is preferred that each fan is run as this causes all electrical and mechanical components to get up to temperature displacing any formed condensation redistributes load on be...

Page 13: ...sted by raising or lowering the motor pivot plate For initial tensioning the proper belt deflection halfway between sheave centers is 1 64 inch for each inch of belt span Check belt tension two times during the first 24 hours of operation and periodically thereafter Belt Span Deflection Belt Span 64 Wheel and Fastener Maintenance Wheels require very little attention when exhausting clean air however ...

Page 14: ...ng and until clean grease is seen purging from the bearing The lubrication interval may be modified based on the condition of the purged grease If bearing is not visible to observe purged grease lubricate with number of shots indicated in chart for bore size For conditions including high temperatures moisture dirt or excessive vibration consult the factory for a specific lubrication interval for you...

Page 15: ...procedures for removal and installation 3 Before removing the bearing bolts make sure the shaft is supported slightly Remember to consider the wheel weight on the shaft 4 Remove both bearings from the shaft and clean remove any burrs using an emery cloth or file 5 Clean mounting surface of any dirt or grease Bearing Installation 1 Before installing read bearing manufacturers procedures Before putti...

Page 16: ...uage de conformité UL Each fan bears a manufacturer s nameplate with model number and serial number embossed This information will assist the local manufacturer s representative and the factory in providing service and replacement parts Before taking any corrective action make certain unit is not capable of operation during repairs XUEFD 100 Motor Wheel Inlet Cone Scroll Housing Motor Bracket Moto...

Page 17: ...ger XUEF 300 Rub Ring XUEF 300 Shaft Seal XUEF 300 Fan Shaft Opposite Drive Side Bearing Drive Side Bearing Wheel Inlet Cone Inlet Flange Inlet Companion Flange Grease Container XUEF 300 Grease Fan Brackets XUEF 300 Inlet Guard Shaft Pulley driven Motor Pulley driver Weatherhood Components Optional Accessories ...

Page 18: ...ft Pulley driven Drive Frame Assembly Motor Adjustable Motor Plate Companion Outlet Flange Punched Outlet Flange Outlet Guard Belt s Scroll Housing Heat Slinger Rub Ring Shaft Seal Fan Shaft Opposite Drive Side Bearing Drive Side Bearing Wheel Inlet Cone Inlet Flange Inlet Companion Flange Inlet Guard Motor Cover ...

Page 19: ...ystem Use correction factor to adjust for temperature altitude Resize ductwork Clean filters coils Change fan speed High Motor Amp Draw Fan Check rotation of wheel Reduce fan speed Duct System Resize ductwork Check proper operation of isolation and bypass dampers Check filters and access doors Fan Doesn t Operate Electrical Supply Check fuses circuit breakers Check for switches turned off or disconn...

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