ACCO Brands ACCOLIFT series Instruction Manual Download Page 23

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30min

TON

Capacity

3Ph-60Hz

Traversing-Speed

I-beam flange width

DUTY CLASS : FEM 2m,40%ED

Insulation class F

Serial No.

3TON

FPM

3.25 TO 12 INCH

208~230V

460V

MADE IN KOREA

Model No.

Capacity

3Ph-60Hz

Lifting-Speed

No. of chain

Chain(dia.x pitch)

DUTY CLASS : FEM 2m,40%ED

Insulation class F

Serial No.

3TON

17 FPM

2 fall

9.5 X 28.6 mm

208~230V

460V

MADE IN KOREA

Summary of Contents for ACCOLIFT series

Page 1: ...MAY 2017...

Page 2: ......

Page 3: ...Chain Container 4 2 5 Checking Load Chain after installation 4 2 6 Incorrect Phase Checking 4 3 Installation of the motor trolley mounted series 4 3 1 How to install trolley on the runway I Beam parts...

Page 4: ...e and Chain guide 6 8 DUAL Brake system electic magnetic 6 9 Motor replacement of brake disc assembly Mode setting figures for overload alert limiter Description for the inside panel of overload alert...

Page 5: ...arts for 10ton capacity only 9 6 Exploded View of hook mounted CH chain hoist Parts for 10ton capacity only 9 7 Exploded View of hook mounted CH chain hoist Parts for 15 20ton capacity only 9 8 Explod...

Page 6: ......

Page 7: ...Double Monorails with Underhung Trolley or Bridge and Cranes and...

Page 8: ......

Page 9: ......

Page 10: ...Light Medium Heavy Very Heavy k 0 50 0 50 k 0 63 0 63 k 0 80 0 80 k 1 00 40 2m...

Page 11: ...be operated under the allowance of the above FEM determination The above mechanism group is valid for the entire period of operation and for reasons of operational safety hoists shall not be operated...

Page 12: ...15 5 21 7 11 4 7 3 11 4 7 3 6 3 Lifting motor V 208 230 460 208 230 460 208 230 460 208 230 460 208 230 460 230 208 230 460 208 230 460 208 230 460 208 230 460 208 230 460 208 230 460 KW HP 1 8 2 4 3...

Page 13: ...7 1 H minimum heardroom 10 8 12 3 12 3 N A 12 3 12 3 12 3 14 1 15 15 9 hook is produced by the 12 8 13 5 13 5 13 5 13 5 13 5 13 5 14 1 16 2 17 1 hot forging process and D 14 2 16 8 16 8 16 8 16 8 16 8...

Page 14: ...208 230 460 208 230 460 208 230 460 KW HP 1 8 2 4 3 5 4 7 3 5 4 7 3 5 4 7 3 5 4 7 3 5 4 7 3 5 4 7 3 5 4 7 X2 3 5 4 7 X2 3 5 4 7 X2 Traversing motor KW HP Load chain dia inch xChain fall lines 0 280 x2...

Page 15: ...14 1 14 8 15 9 14 1 16 17 1 calculated as below 14 1 14 8 15 9 B 1 2xwidth of 14 1 16 17 1 traversing rail F 12 4 12 4 14 2 14 2 16 1 33 8 50 2 56 5 56 5 2B 2x1 2xwidth of G 4 9 4 9 5 5 5 5 6 1 N A 4...

Page 16: ...g speed fpm fpm 15 5 11 4 Traversing speed 65 22 65 22 Hoist motor output kw HP 3 5 4 7 3 5 4 7 Trolley motor output kw HP 0 75 1 0 75 1 Load chain diaxpitch inch 0 37 x2 0 441 x2 I beam applied width...

Page 17: ...ail C 8 7 9 2 2B 2 x 1 2 x width of D 14 1 14 1 traversing rail E 13 5 13 5 H minimum headroom G 7 5 8 2 hook is produced by the H 23 6 27 2 hot forging process and I 22 22 2 has 2 variation from J 1...

Page 18: ...fpm Lifting motor V 208 230 460 208 230 460 208 230 460 208 230 460 208 230 460 230 208 230 460 208 230 460 KW HP 1 8 2 4 3 5 4 7 3 5 4 7 3 5 4 7 3 5 4 7 3 5 4 7 Traversing motor KW HP Load chain dia...

Page 19: ...14 2 16 1 B 1 2xwidth of traversing rail G 4 9 4 9 5 5 5 5 5 5 6 1 I 12 1 14 1 14 1 14 1 14 1 14 1 2B 2x1 2xwidth of 10 8 12 3 12 3 12 3 12 3 traversing rail 12 8 13 5 13 5 13 5 13 5 H minimum headroo...

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Page 21: ...21...

Page 22: ...22...

Page 23: ...m 40 ED Insulation class F Serial No 3TON FPM 3 25 TO 12 INCH 208 230V 460V MADE IN KOREA Model No 3 Model No Capacity 3Ph 60Hz Lifting Speed No of chain Chain dia x pitch DUTY CLASS FEM 2m 40 ED Insu...

Page 24: ...24...

Page 25: ...25...

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Page 27: ...27...

Page 28: ...A N A SCC2 N A N A 106ft lift 147ft lift 147ft lift 73ft lift N A N A N A N A SCC2 1 269ft lift 134ft lift N A N A N A N A N A N A N A N A SCC3 N A N A 82ft lift N A N A N A 87ft lift 130ft lift SCC4...

Page 29: ...29...

Page 30: ...30...

Page 31: ...31 N A N A N A N A N A N A N A N A N A 10 44 18 36 4 36 24 30 10 30 32 22 18 22 38 16 24 16 46 8 2 8 52 2 38 2 N A N A N A N A N A 15 20...

Page 32: ...32...

Page 33: ...33...

Page 34: ...34...

Page 35: ...35...

Page 36: ...36 straight...

Page 37: ...37 15ton 20ton 6 chain fall 8 chain fall 1 chain fall...

Page 38: ...38...

Page 39: ...39...

Page 40: ...straight hook or if depth at load bearing point has worn more than 10 of original section dimension E For the wear on the top hook and the load bottom hook it shall be checked regularly Measure the t...

Page 41: ...41...

Page 42: ...42 15ton 6chain falls 20ton 8chain falls 3ton 1chain fall 0 394inch 0 362inch 0 551inch 0 531inch 4 488inch 4 331inch 0 394inch 0 362inch 0 709inch 0 689inch...

Page 43: ...30160 2130160 VFD 2130160 VFD L 2130160 VFD 230 1 2130165 2130165 VFD 3ton n a n a 2130530 VFD 2130170 2130170 VFD 2130170 VFD L 5ton n a n a 2130550 VFD 2130175 2130175 VFD 2130180 2130180 VFD 213019...

Page 44: ...44...

Page 45: ...45...

Page 46: ...46...

Page 47: ...47...

Page 48: ...48...

Page 49: ...49...

Page 50: ...50 15ton chain fall reeving 6 20ton chain fall reeving 8 3ton chain fall reeving 1...

Page 51: ...51...

Page 52: ...52...

Page 53: ...53 8 INVERTER power flex 4 adjustable frequency AC drive 8 1 Operating Hoist Dual Speed 8 2 Motorized Trolley Traversing Dual Speed 3 0 3 0...

Page 54: ...54 8 3 Push Button Control for Inverter Hoist...

Page 55: ...55 8 4 Trial Operation should...

Page 56: ...EC 0 2 SEC 15TON 25Hz FPM 3 60Hz FPM 7 3 0 SEC 0 2 SEC 20TON 25Hz FPM 2 68Hz FPM 6 3 0 SEC 0 2 SEC CAPACITY TROLLEY Hz SETTING TROLLEY ACCEL SETTING TROLLEY DECEL SETTING SET A70 A71 TRAVERSING east w...

Page 57: ...57 PowerFlex 4 PowerFlex 4 Adjustable Adjustable Frequency AC Drive Frequency AC Drive...

Page 58: ...58 8 6 INVERTER SETTING AND CONTROL 8 6 1 Keypad Components 8 6 2 Display Description...

Page 59: ...59 8 6 3 LED Description...

Page 60: ...60 8 6 4 Key Descriptions...

Page 61: ...61 8 6 5 Viewing and Adjusting Basic P and Advanced A Parameters...

Page 62: ...62 8 6 6 Viewing the Display d Parameters PowerFlex 4 Adjustable Frequency AC Drive...

Page 63: ...63 8 7 Trouble Shooting 8 8 Prevent Leakage Current Noise Effect 8 8 1 Prevent Leakage Current Problem 8 8 2 Prevent Noise Effect Problem...

Page 64: ...64 8 9 Maintenance and Inspection according...

Page 65: ...65 9 Parts illustrations 9 1 Exploded View of CH chain hoist Parts...

Page 66: ...66 9 2 Exploded View of MT Motor Trolley Parts...

Page 67: ...67 9 3 Exploded View of Hook mounted CH chain hoist Parts for 7 5ton Capacity only...

Page 68: ...68 9 4 Exploded View of Trolley mounted CH chain hoist Parts for 7 5ton Capacity only...

Page 69: ...69 9 5 Exploded View of Hook mounted CH chain hoist Parts for 10ton Capacity only...

Page 70: ...70 9 6 Exploded View of Trolley mounted CH chain hoist Parts for 10ton Capacity only...

Page 71: ...71 top bottom 9 7 Exploded View of Hook mounted CH chain hoist Parts for 15 20ton Capacity only...

Page 72: ...72 top bottom 9 8 Exploded View of Trolley mounted CH chain hoist Parts for 15 20ton Capacity only...

Page 73: ...73 9 9 Exploded View of MT Motor trolley Parts 15 20T...

Page 74: ...74 9 10 Exploded View of MT Motor trolley Parts 15 20T Swiveling Trolley Type...

Page 75: ...75 9 11 Exploded View of 3 5TON Low Headroom Hoist Load Block 9 12 Exploded View of Lug mount trolley kit 1 2 3 5ton capacity...

Page 76: ...T CONTROL ASSEMBLY 460VOLT HOIST CH007 LOAD SHEAVE 71574 3012 CH007A OIL SEAL CH008 SHEAVE COVER CH008A SHEAVE COVER PACKING CH009 RATCHET GEAR ASS Y CH010 PAWL COVER ASS Y CH011 ROTOR ASS Y CH012 BRA...

Page 77: ...SPRING WASHER 71574 4262 71574 4262 N A CH015V HEX NUT 71574 4263 71574 4263 N A CH015O SPRING WASHER 71574 2028 71574 3028 N A N A 71574 5028 CH015P HEX NUT 71574 2028 71574 3028 N A N A 71574 5028...

Page 78: ...A N A 130ft 65ft 40ft 30ft CH021C N A N A 65ft 46ft SCC1 CH021C 154ft 77ft SCC1 1 CH021C N A N A 106ft 73ft SCC2 CH021C 269ft 134ft SCC2 1 40ft 20ft N A N A CH021B CHAIN CONTAINER ASS Y 60ft 71574 10...

Page 79: ...512 CH305 4TH GEAR 71574 3305 71574 4305 CH322 BALL BEARING 6301DD 1 2ton 6303DD 3 2 5 7 5 10 15 20ton CH323 BALL BEARING 6203DD 1 2ton 6305DD 3 2 5 7 5 10 15 20ton CH324 PACKING FOR GEAR CASE CH326 H...

Page 80: ...HEX WRENCH BOLT CH519 PACKING PAWL COVER CH527 BALLBEARING 6206ZZ 1 2ton 6008ZZ 3 2 5ton 71574 1090 71574 3090 71574 1222 71574 3222 71574 1091 71574 3091 71574 1087 71574 3087 71574 1088 71574 3088...

Page 81: ...VOLT CONTROLS N A INTERFACE 110VOLT CONTROLS N A CH621 INTERFACE BOARD N A CH622 TERMINAL BLOCK BOARD CH660 FUSE HOLDER CH661 FUSE HOLDER COVER FUSE FUSE INVERTER HOIST CH663 DPM AC DC RECTIFIER CH667...

Page 82: ...C LOAD CHAIN 0 441 DIA 11 2x34 0MM CH815 CHAIN STOPPER SPRING 71574 3122 CH842 CHAIN BAG SUPPORT PIN CH843 CHAIN BAG SUPPORT METAL CH850 PLAIN WASHER CH851 HEX NUT CH852 COTTER PIN 1 8 INCH 3 4 INCH C...

Page 83: ...1152 71574 2152 71574 3152 71574 5152 71574 5152 71574 7148 71574 7152 MT036A ADJUSTING COLLAR 71574 1153 71574 2153 71574 3153 MT036B ADJUSTING WASHER 71574 1227 71574 2227 71574 3227 MT037 STOPPER B...

Page 84: ...PRING PIN 8MM x 18MM MT078 3RD GEAR MT079 BALL BEARING MT080 SNAP RING MT081 COLLAR FOR 3RD GEAR MT082 PACKING FOR FLANGE 71574 1170 71574 1171 71574 1172 71574 1173 71574 1168 71574 1169 71574 3169 7...

Page 85: ...574 1187 71574 2187 71574 3187 71574 5187 71574 7187 71574 6187 71574 7188 71574 6188 MT749 HEX STAY PIN MT754 SET SCREW 71574 1188 71574 2188 71574 3188 71574 5188 MT755 RIVET MT756 LEAD PACKING MT76...

Page 86: ...RNING CH024 BOTTOM HOOK 71574 7020 71574 6020 CH025 SAFETY LATCH SPRING 71574 7245 71574 6245 CH026 SAFETY LATCH 71574 7246 71574 6246 CH027 U NUT 71574 7247 71574 6247 71574 7030 71574 6030 CH034 STA...

Page 87: ...CTOR PIN N A 71574 6256 CH036 COLLAR CH037 HOOK NUT CH038 SPRING PIN CH039 CHAIN ANCHORAGE BOLT 71574 7284 N A CH040 U NUT 71574 7285 N A CH041 CHAIN GUIDE STOPPER 71574 7286 N A CH042 STOPPER SPRING...

Page 88: ...TAY BOLT K CHT032 CHAIN GUIDE ROLLER B CHT033 GUIDE COLLAR C CHT034 GUIDE COLLAR A CAPACITY CHAIN FALLS ACCOLIFT MODEL NO HOOK MOUNTED 2130090 2130095 71574 9319 71574 9281 71574 9230 71574 9278 71574...

Page 89: ...NG CHB030 H EX BOLT CHB031 SAFETY LATCH SPRING CHB032 SAFETY LATCH CHB033 HOOK CHB034 U NUT 71574 8238 71574 8331 71574 8241 71574 8282 71574 8332 71574 8333 71574 8334 71574 8331 71574 8335 71574 824...

Page 90: ...E SHEAVE CHM024 NEEDLE BEARING CHM025 GUIDE COLLAR D CHM026 IDLE SHEAVE PIN E CHM027 STAY BOLT M CHM028 CHAIN BOX 71574 8349 71574 8350 71574 8351 71574 8352 71574 8353 71574 8354 71574 8355 71574 835...

Page 91: ...R MT057 TERMINAL BLOCK MT060 ADJUSTING COLLAR A MT061 STAY PIPE MT062 ADJUSTING COLLAR C MT063 SPRING WASHER MT064 HEX NUT MT071 GEAR CASE MT072 FLANGE MT073 HEX WRENCH BOLT S W CAPACITY ACCOLIFT MODE...

Page 92: ...L CABLE ASS Y MT604 TERMINAL BLOCK MT640 DPM MT641 CHANNEL STOPPER MT642 MACHINE SCREW S W MT644 CABLE LOCKER MT645 MOTOR CABLE MT657 MAGNETIC CONNECTOR SWITCH 71574 8388 71574 8166 71574 8167 71574 8...

Page 93: ...STATOR ASS Y MTA07 ROTOR ASS Y 71574 8407 71574 8408 71574 8409 71574 8182 71574 8183 71574 8184 71574 8185 71574 8186 71574 8410 71574 8187 71574 8411 71574 8189 71574 8412 71574 8413 71574 8414 7157...

Page 94: ...K MT061 STAY PIPE MT062 ADJUSTING COLLAR C MT063 SPRING WASHER MT064 HEX NUT MT071 GEAR CASE MT072 FLANGE MT073 HEX WRENCH BOLT S W MT074 ROTOR SHAFT MT075 ROTOR MT076 2ND GEAR MT077 SPRING PIN MT078...

Page 95: ...EL MT731 CONTROL BOX MT732 HEX WRENCH BOLT S W MT733 SUPPORT BAR MT742 CONTROL BOX COVER MT743 PACKING FOR CONTROL BOX MT744 MACHINE SCREW S W MT745 N AME PLATE MT749 H EX STAY PIN MT755 RIVET 71574 8...

Page 96: ...02 KEY PLATE B MTR03 SPRING WASHER MTR04 HEX WRENCH BOLT MTR05 HEX NUT MTR06 TURNING PLATE MTR07 STAY BOLT O MTR08 NUT MTR09 SPRING PIN MTR10 THRUST BEARING MTR11 TURNING MTR12 TURNING SHAFT MTR13 COL...

Page 97: ...5 71574 3476 71574 3477 71574 3478 71574 3479 71574 3480 71574 3481 71574 3482 71574 3483 71574 3484 71574 3485 71574 3486 71574 3487 LBS02 LBS03 LBS04 LBS06 LBS07 LBS08 LBS09 LBS10 LBS11 LBS12 LBS13...

Page 98: ...N 5TON ACCOLIFT MODEL NO 71574 1497 71574 1498 71574 1134 71574 1135 71574 1138 71574 1139 71574 1140 71574 1142 71574 1142 71574 2151 71574 1156 71574 1313 71574 1314 71574 1499 71574 1143 71574 3143...

Page 99: ...99 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 100: ...100 2130020 2130040 2130020 PT 2130040 PT Electric Wiring Diagram of Hook Suspension Series...

Page 101: ...101 2130020 2130040 2130020 PT 2130040 PT...

Page 102: ...102 2130050 2130075 2130050 PT 2130070 PT Electric Wiring Diagram of Hook Suspension Series...

Page 103: ...103 2130050 2130075 2130050 PT 2130070 PT...

Page 104: ...104 2130080 2130090 2130095 Electric Wiring Diagram of Hook Suspension Series...

Page 105: ...105 2130080 2130090 2130095...

Page 106: ...106 2130120 2130140 Electric Wiring Diagram of Motorized Trolley...

Page 107: ...107 2130120 2130140 Electric Connection Drawing of Motorized Trolley...

Page 108: ...108 Electric Wiring Diagram of Motorized Trolley 2130150 2130170...

Page 109: ...109 Electric Connection Drawing of Motorized Trolley 2130150 2130170...

Page 110: ...110 Electric Wiring Diagram of Motorized Trolley 2130175...

Page 111: ...111 Electric Connection Drawing of Motorized Trolley 2130175...

Page 112: ...112 Electric Wiring Diagram of Motorized Trolley 2130180...

Page 113: ...113 Electric Connection Drawing of Motorized Trolley 2130180...

Page 114: ...114 Electric Wiring Diagram of Motorized Trolley 2130190 2130195...

Page 115: ...115 Electric Connection Drawing of Motorized Trolley 2130190 2130195...

Page 116: ...116 Electric Wiring Diagram of Motorized Trolley 2130030 VFD 2130030 VFD PT...

Page 117: ...117 Electric Connection Drawing of Motorized Trolley 2130030 VFD 2130030 VFD PT...

Page 118: ...118 Electric Wiring Diagram of Motorized Trolley 2130050 VFD 2130075 VFD 2130050 VFD PT 2130070 VFD PT...

Page 119: ...119 Electric Connection Drawing of Motorized Trolley 2130050 VFD 2130075 VFD 2130050 VFD PT 2130070 VFD PT...

Page 120: ...120 Electric Wiring Diagram of Motorized Trolley 2130080 VFD 2130095 VFD...

Page 121: ...121 Electric Connection Drawing of Motorized Trolley 2130080 VFD 2130095 VFD...

Page 122: ...122 Electric Wiring Diagram of Motorized Trolley 2130060 VFD 230 1 2130060 VFD 230 1 PT...

Page 123: ...123 Electric Connection Drawing of Motorized Trolley 2130060 VFD 230 1 2130060 VFD 230 1 PT...

Page 124: ...124 Electric Wiring Diagram of Motorized Trolley 2130130 VFD...

Page 125: ...125 Electric Connection Drawing of Motorized Trolley 2130130 VFD...

Page 126: ...126 Electric Wiring Diagram of Motorized Trolley 2130150 VFD 2130170 VFD...

Page 127: ...127 Electric Connection Drawing of Motorized Trolley 2130150 VFD 2130170 VFD...

Page 128: ...128 Electric Wiring Diagram of Motorized Trolley 2130175 VFD...

Page 129: ...129 Electric Connection Drawing of Motorized Trolley 2130175 VFD...

Page 130: ...130 Electric Wiring Diagram of Motorized Trolley 2130180 VFD...

Page 131: ...131 Electric Connection Drawing of Motorized Trolley 2130180 VFD...

Page 132: ...132 Electric Wiring Diagram of Motorized Trolley 2130190 VFD 2130195 VFD...

Page 133: ...133 Electric Connection Drawing of Motorized Trolley 2130190 VFD 2130195 VFD...

Page 134: ...134 Electric Wiring Diagram of Motorized Trolley 2130160 VFD 230 1...

Page 135: ...135 Electric Connection Drawing of Motorized Trolley 2130160 VFD 230 1...

Page 136: ...136 Electric Wiring Diagram of Low Headroom 2130160 VFD L 2130170 VFD L...

Page 137: ...137 Electric Connection Drawing of Low Headroom Hoist 2130160 VFD L 2130170 VFD L...

Page 138: ...138 139 48 1 2 3 138 10 Motor Voltage change Important...

Page 139: ...2130120 2130030 PT 2130130 2130040 PT 2130140 2130050 PT 2130150 2130060 PT 2130160 2130065 PT 2130165 2130070 PT 2130170 2130075 2130175 2130080 2130180 2130090 2130190 2130095 2130195 2130030 VFD P...

Page 140: ...76 Acco Drive York Pennsylvania 17402 FAX 800 715 8897...

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ACCO Brands ACCOLIFT series, Instruction Manual

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